KHT5500 Power Tong Replacement Parts

1. Core Overview & Target Application Brief

This comprehensive parts catalog iscustom-engineered exclusively for the KHT5500 hydraulic power tong, a heavy-duty tubular handling tool designed for high-torque makeup and breakout operations in oil and gas drilling, well completion, and workover projects. Tailored to meet the precise needs of drilling contractors, field maintenance technicians, oilfield service crews, and equipment rental providers, these replacement parts solve the most common pain points of KHT5500 power tong operation: premature gear wear, hydraulic seal failure, bearing seizure, torque inaccuracy, and unplanned rig downtime.

2. Detailed Product & Component Specifications

The KHT5500 power tong replacement parts line features premium, wear-resistant components built to withstand the extreme mechanical stress, hydraulic pressure, and harsh field conditions of onshore and offshore drilling operations. Each part is precision-machined with tight tolerances (±0.002 inches for critical gear and shaft interfaces) and crafted from high-grade materials including heat-treated alloy steel, stainless steel, industrial-grade rubber seals, and heavy-duty bearings. This catalog covers all critical subsystems of the KHT5500 power tong—hydraulic drive, gear transmission, jaw assembly, clutch mechanism, sealing system, and control components—serving as a definitive procurement and technical reference for routine maintenance, emergency repairs, and full equipment overhauls.

3. Key Functional Specifications

• Torque Capacity Compatibility: Engineered to support the KHT5500’s maximum torque rating of 25,000 ft-lb, with gear sets and shafts designed to eliminate slippage and maintain accurate torque delivery during tubular makeup.
• Hydraulic System Rating: Seals, valves, and hydraulic motor components optimized for 0-3600 PSI operating pressure, matching the KHT5500’s standard hydraulic power requirements.
• Wear Life Metrics: Heat-treated gears and bearings offer a 15,000+ cycle service life; industrial-grade Y-rings and O-rings resist hydraulic fluid degradation for 2,000+ operating hours.
• Tubular Compatibility: Jaw plates and alignment components designed for 3-1/2”, 4-1/2”, and 5-1/2” tubular sizes, the most common diameters in land and offshore drilling operations.

4.Structural Design Features

• OEM Direct Interchangeability: All part numbers (KHT5500-series) match original equipment specifications, ensuring perfect fitment without modification or reworking.
• Modular Component Design: Precisely matched gear sets, bearing assemblies, and seal kits simplify field installation, cutting repair time by up to 50% compared to generic parts.
• Reinforced Load-Bearing Parts: Gears, shafts, and jaw components feature hardened tooth surfaces and high-tensile construction to handle shock loads during breakout operations.
• Standardized Fastening & Sealing: Unified nut, bolt, and seal dimensions streamline inventory management and reduce the need for custom hardware during repairs.

We supply the following spare parts:

1	LINING RING	KHT5500-106	EA
2	DOUBLE ROW ANGULAR CONTACT BALL BEARING 3308	KHT5500-108	EA
3	SMALL INTERMEDIATE WHEEL SHAFT	KHT5500-109	EA
4	SMALL INTERMEDIATE WHEEL	KHT5500-110	EA
5	CYLINDRICAL ROLLER BEARING NJ208E	KHT5500-115	EA
6	LARGE GEAR	KHT5500-117	EA
7	GEAR SHAFT	KHT5500-118	EA
8	SMALL GEAR	KHT5500-119	EA
9	BALL BEARING 111	KHT5500-122	EA
10	SPLINE SHAFT	KHT5500-123	EA
11	SHIFT ENGAGEMENT GEAR (UPPER)	KHT5500-124	EA
12	BALL BEARING 208	KHT5500-125	EA
13	MAIN SHAFT GEAR	KHT5500-126	EA
14	BALL BEARING 218	KHT5500-127	EA
15	INNER GEARED SLEEVE	KHT5500-133	EA
16	LARGE CLUTCH GEAR	KHT5500-136	EA
17	HEXAGON NUT 1/2″	KHT5500-19A	EA
18	POSITIONING SPRING	KHT5500-147	EA
19	STEEL BALL 5/16″	KHT5500-148	EA
20	DECLUTCH SHIFT (LOWER)	KHT5500-149	EA
21	CHECK NUT 5/8″	KHT5500-150	EA
22	STEEL BALL 6	KHT5500-152	EA
23	CYLINDRICAL ROLLER 10 X 25	KHT5500-153	EA
24	MANDRE 1	KHT5500-154	EA
25	DUPLEX GEAR	KHT5500-155	EA
26	DUSTPROOF RING FA 40 X 48 X 5	KHT5500-375	EA
27	Y-RING Y 40 X 50 X 6.3	KHT5500-374	EA
28	O-RING 56 X 3.55	KHT5500-369B	EA
29	PISTON ROD	KHT5500-364B	EA
30	O-RING 32.5 X 3.55	KHT5500-360	EA
31	Y-RING Y 63 X 53 X 6.3	KHT5500-361B	EA
32	OIL CUP M6 X 1	KHT5500-20	EA
33	HEXAGON SOCKET CAP HEAD SCREW 1/2″ X 1-1/2″	KHT5500-05	EA
34	RIGHTING SHAFT	KHT5500-71	EA
35	ALIGNING BALL SHAFT 1205	KHT5500-73	EA
36	ALIGNMENT IDLER WHEEL	KHT5500-75	EA
37	PRESSURE GAUGE Y-100ZT(0-3600 PSI)	KHT5500-205	EA
38	HYDRAULIC CHECK VALVE	KHT5500-224	EA
39	TORQUE GAUGE YN100ZT (0-25000 FT.LB)	KHT5500-842	EA
40	6K-625 ORBIT HYDRAULIC MOTOR (TUBULAR CONNECTION)	KHT5500-87	EA
41	ALIGNING BALL SHAFT 1205	KHT5500-73	EA
42	DOOR SPINDLE	KHT5500-161	EA
43	ALIGNMENT IDLER WHEEL	KHT5500-75	EA
44	SPRING	KHT5500-175	EA
45	SPRING GUIDE ROD	KHT5500-176	EA
46	DECLUTCH SHIFT (UPPER)	KHT5500-183	EA
47	CHECK NUT 5/8″	KHT5500-150	EA
48	POSITIONING SPRING	KHT5500-147	EA
49	PISTON ROD	KHT5500-655	EA
50	O-RING 41.2 X 3.55	KHT5500-660	EA
51	O-RING 28 X 2.65	KHT5500-661	EA
52	Y O-RING Y 63 X 53 X 6.3	KHT5500-662	EA
53	PISTON	KHT5500-663	EA
54	SUPPORT RING SD 0630C-II A	KHT5500-664	EA
55	O-RING 69 X 3.55	KHT5500-667	EA
56	OIL CYLINDER	KHT5500-668	EA
57	JAW PLATE BOLT	KHT5500-18	EA
58	OIL CUP M6 X 1	KHT5500-20	EA
59	ALIGNMENT ROLLER	KHT5500-25	EA
60	FRONT JAW PLATE 1 (5-1/2″)	KHT5500-43	EA
61	FRONT JAW PLATE 3 (4-1/2″)	KHT5500-45	EA
62	FRONT JAW PLATE 4 (3-1/2″)	KHT5500-46	EA
63	ROLLER	KHT5500-49	EA
64	HEXAGON SOCKET HEAD CAP SCREW 1/2″ X 1″	KHT5500-50	EA
65	ROLLER SHAFT	KHT5500-51	EA
66	PIN	KHT5500-60	EA
67	SPRING POCKET	KHT5500-380	EA
68	SPRING	KHT5500-381	EA
69	LEVELING SCREW	KHT5500-382	EA
70	6K-625 ORBIT HYDRAULIC MOTOR (TUBULAR CONNECTION)	KHT5500-87	EA
71	MULTI-WAY VALVE ASSEMBLY (QUINTUPLE VALVE)	KHT5500-212	EA
72	HEXAGON NUT 1/4″ – 28UNC	KHT5500-916	EA
73	PUSH AND PULL SHAFT	KHT5500-921	EA
74	DECLUTCH SHIFT SHAFT (UPPER)	KHT5500-182	EA
75	SCREW BAR	KHT5500-265	EA
76	PIN SHAFT	KHT5500-267	EA
77	SUSPENSION ROD	KHT5500-268	EA
78	PIN SHAFT B25 X 70	KHT5500-270	EA
79	OPERATION ROD	KHT5500-180	EA
80	PIN ROLL B8 X 28	KHT5500-144	EA
81	HEXAGON CHECK NUT 1-1/4″ – 7 UNC	KHT5500-104	EA
82	LARGE INTERMEDIATE WHEEL	KHT5500-111	EA
83	ELASTIC RETAINER RING FOR HOLE 90	KHT5500-107	EA
84	CLUTCH GEAR (UPPER)	KHT5500-130	EA
85	ROLLING NEEDLE 5 X 29.8	KHT5500-131	EA
86	MAIN SHAFT	KHT5500-132	EA
87	SINGLE ROW NEEDLE ROLLER BEARING WITHOUT INNER RING NK50/35	KHT5500-134	EA
88	SMALL CLUTCH GEAR	KHT5500-135	EA
89	SUSPENDED HEAD	KHT5500-378B	EA
90	PISTON ROD	KHT5500-366B	EA
91	BUCKET END JOINT	KHT5500-355B	EA
92	CHECK NUT 15/16″ – 12UN	KHT5500-67	EA
93	HEXAGON SOCKET CAP HEAD SCREW 3/8″ X 1″	KHT5500-69	EA
94	HEXAGON BOLT 3/8″ X 1-1/2″	KHT5500-76	EA
95	CHECK NUT 15/16″ – 12UN	KHT5500-67	EA
96	CHECK NUT 3/4″ – 16UNF	KHT5500-170	EA
97	ECCENTRIC SHAFT	KHT5500-177	EA
98	ROD ADAPTOR	KHT5500-652	EA
99	PIN SHAFT (1)	KHT5500-654	EA
100	PIN SHAFT (2)	KHT5500-669	EA
101	HEXAGON NUT 9/16″ – 12UNC	KHT5500-21	EA
102	SPRING WASHER 9/16″	KHT5500-22	EA

5.On-Site Field Failure Repair Cases

Case 1: Gear Transmission Failure (Land Drilling Rig)

Issue: KHT5500 power tong lost torque output and produced abnormal noise during tubular breakout. Root cause: Worn large gear (KHT5500-117) and damaged cylindrical roller bearing (KHT5500-115) due to insufficient lubrication. Repair: Replaced faulty gear and bearing, flushed the gearbox, and applied high-temperature grease. Outcome: Restored full torque capacity, eliminated noise, and resumed normal operations with no recurring issues for 3 months.

Case 2: Hydraulic Seal Leak (Offshore Well Workover)

Issue: Persistent hydraulic fluid leak from the cylinder assembly, causing pressure loss and slow tong operation. Root cause: Degraded Y-ring seal (KHT5500-361B) and worn piston rod (KHT5500-364B). Repair: Replaced damaged seal and piston rod, inspected all adjacent O-rings, and pressure-tested the hydraulic system. Outcome: Eliminated fluid leaks, restored hydraulic pressure, and maintained consistent tong speed for workover operations.

 Case 3: Jaw Assembly Malfunction (Well Completion Project)

Issue: KHT5500 power tong failed to grip 4-1/2” tubulars securely, leading to slippage during makeup. Root cause: Worn front jaw plate (KHT5500-45) and broken alignment roller (KHT5500-25). Repair: Swapped out damaged jaw plate and rollers, adjusted jaw alignment, and tested grip pressure. Outcome: Regained secure tubular clamping, prevented slippage, and met API torque accuracy standards for completion operations.

6. Frequently Asked Questions (FAQ)

Question	Answer
Are these parts compatible only with the KHT5500 power tong?	Yes, all parts in this catalog are designed specifically for the KHT5500 model, with exact OEM fitment; they are not interchangeable with other power tong models without modification.
What materials are used for high-wear components like gears and bearings?	Gears and shafts use heat-treated alloy steel for maximum strength and wear resistance; bearings are industrial-grade angular contact and roller bearings; seals are oil-resistant nitrile rubber for hydraulic compatibility.
How do I identify the correct replacement part for my KHT5500 repair?	Match the KHT5500-series part number from this list to the faulty component’s part number, cross-reference the item description, and confirm quantity to ensure exact fitment for your repair.

7. Procurement Guidance & Call to Action

This KHT5500 power tong parts list serves as both a formal procurement standard and a technical troubleshooting reference, ensuring you source only high-quality, API-compliant components that resolve operational issues and extend equipment life. Investing in these precision-engineered replacement parts minimizes rig downtime, lowers long-term maintenance expenses, and upholds job site safety by eliminating the risks of faulty, low-quality components.

For all KHT5500 power tong part inquiries, order placement, and technical support, submit your detailed requirements using the listed KHT5500 part numbers and item descriptions. Our team provides specialized technical assistance to verify part fitment, material specifications, and application suitability, ensuring you receive the exact components needed to keep your KHT5500 power tong operating at peak efficiency. Secure your critical spare parts inventory today to mitigate field repair delays and maintain uninterrupted drilling and well servicing operations.