Introduction
This comprehensive spare parts lineup is precision-engineered exclusively for the Liugong CLG862 wheel loader, a heavy-duty material handling machine widely deployed in construction sites, mining operations, quarries, and bulk cargo terminals for high-load lifting, loading, and transportation tasks. Target users include heavy equipment maintenance technicians, fleet managers, construction site supervisors, construction machinery procurement specialists, and repair shop owners who prioritize zero unplanned downtime, strict compliance with ISO 10968 construction machinery standards, and long-term component durability.
Key Operational Pain Points Addressed
- Costly Project Downtime: A single Liugong CLG862 shutdown caused by worn bearings, faulty clutch discs, or failed brake assemblies can halt loading operations for 5–8 hours, resulting in direct daily losses exceeding $42,000 for active construction and mining sites, plus delayed project timelines.
- Transmission & Clutch Slippage: Deteriorated clutch discs, worn needle bearings, and damaged thrust washers cause power loss, inconsistent gear shifting, and reduced lifting capacity, increasing fuel consumption and labor time.
- Hydraulic & Oil Leakage: Worn shaft seals, O-rings, and gaskets lead to hydraulic fluid and lubricant leaks, contaminating work sites, damaging adjacent components, and violating environmental safety standards.
- Premature Component Wear: Substandard aftermarket bearings, rollers, and piston rings degrade rapidly under heavy loads and constant vibration, cutting component lifespan by 48% and inflating long-term maintenance costs.
Functional Description
These components support the core operational systems of the Liugong CLG862 wheel loader, with key functions including:
- Transmission Power Transfer: Bearings, clutch discs, rollers, and thrust washers reduce friction, transfer engine power to the drive system, and ensure smooth gear shifting for consistent lifting and driving.
- Brake System Safety: Brake assemblies deliver reliable stopping power under full load conditions, meeting heavy machinery safety standards for on-site operation.
- Hydraulic System Stability: Gear pumps, seals, gaskets, and O-rings maintain hydraulic pressure, prevent fluid leaks, and power the loader’s lifting and tilting functions.
- Component Protection: Piston rings, needle sleeves, and profile seals contain lubrication, reduce wear on moving parts, and shield internal components from dust and debris contamination.
Structural & Material Characteristics
- Bearing & Roller Components: High-precision alloy steel bearings with a surface hardness of HRC 60–63, rated for heavy radial and axial loads; precision-ground rollers for low-friction operation.
- Clutch & Brake Components: High-friction composite clutch discs with 30,000+ engagement cycles; heat-resistant brake assemblies for consistent stopping performance under heavy loads.
- Sealing Components: Oil-resistant nitrile rubber seals and O-rings rated for -22°F to 158°F operation; compression-resistant gaskets for leak-free joint sealing.
- Hydraulic Components: High-pressure gear pumps with cast iron housings, designed for stable hydraulic pressure output up to 25MPa.
Applicable Operating Conditions
- Applicable Equipment: Liugong CLG862 Wheel Loader
- Operating Load Range: Full heavy-duty material handling capacity
- Temperature Range: -22°F (-30°C) to 158°F (70°C)
- Application Scenarios: Construction sites, mining quarries, bulk cargo terminals, infrastructure projects, material loading/transportation
- Standards Compliance: ISO 10968, ISO 9001, Construction Machinery Safety Standards
Maintenance & Service Recommendations
- Inspect all bearings, rollers, and clutch discs every 500 operating hours for wear, scoring, or slippage signs, replacing worn components immediately.
- Check hydraulic seals, gaskets, and O-rings quarterly for cracks, compression, or leaks, replacing damaged seals to prevent fluid loss.
- Lubricate bearings and needle sleeves with high-temperature lithium grease every 200 machine hours to reduce friction and extend lifespan.
- Test brake assembly performance bi-monthly, inspecting for wear and adjusting torque to maintain safe stopping distance.
We supply the following spare parts:
| BEARING,BALL,PN.0750 116 139 | BRG, BALL PN. 0750 116 139PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| BEARING,BALL,PN.0750 116 104 | BRG, BALL PN. 0750 116 104PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| BEARING,BALL,PN.0750 116 100 | BRG, BALL PN. 0750 116 100PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| BEARING,BALL,PN.0635 416 285 | BRG, BALL PN. 0635 416 285PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| BEARING,BALL,PN.0750 116 134 | BRG, BALL PN. 0750 116 134PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| BEARING,BALL,PN.0750 116 259 | BRG, BALL PN. 0750 116 259PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| BEARING,NEEDLE,PN.0735 298 027 | BRG, NEEDLE PN. 0735 298 027PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| BEARING,ROLLER,PN.0750 118 200 | BRG, ROLLER PN. 0750 118 200PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| BRAKE CPL.,PN.0501 003 819 | BRAKE CPL. PN. 0501 003 819PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| CAGE,NEEDLE,PN.0735 358 069 | CAGE, NEEDLE PN. 0735 358 069PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| CAGE,ROLLER,PN.0735 358 132 | CAGE, ROLLER PN. 0735 358 132PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| CAGE,ROLLER,PN.0750 115 211 | CAGE, ROLLER PN. 0750 115 211PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| CYL. ROLLER,PN.0750 119 048 | CYL. ROLLER PN. 0750 119 048PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| DISC,I CLUTCH,PN.4644 308 329 | DISC, I CLUTCH PN. 4644 308 329PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| DISC,I CLUTCH,PN.4644 308 330 | DISC, I CLUTCH PN. 4644 308 330PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| DISC,I CLUTCH,PN.4642 308 330 | DISC, I CLUTCH PN. 4642 308 330PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| DISC,I CLUTCH,PN.4642 308 332 | DISC, I CLUTCH PN. 4642 308 332PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| DISC,I CLUTCH,PN.4642 308 331 | DISC, I CLUTCH PN. 4642 308 331PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| DISC,I CLUTCH,PN.4642 308 333 | DISC, I CLUTCH PN. 4642 308 333PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| DISC,O. CLUTCH,PN.0501 309 330 | DISC, O. CLUTCH PN. 0501 309 330PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| DISC,O. CLUTCH,PN.0501 309 329 | DISC, O. CLUTCH PN. 0501 309 329PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| FILT,PN.0750 131 060 | FILT PN. 0750 131 060PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| GASKET,PN.4664 302 211 | GASKET PN. 4664 302 211PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| GASKET,PN.4644 301 262 | GASKET PN. 4644 301 262PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| GASKET,PN.4644 301 265 | GASKET PN. 4644 301 265PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| GASKET,PN.4644 306 362 | GASKET PN. 4644 306 362PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| GASKET,PN.4644 306 364 | GASKET PN. 4644 306 364PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| GASKET,PN.4644 306 497 | GASKET PN. 4644 306 497PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| GASKET,PN.4644 306 370 | GASKET PN. 4644 306 370PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| GEAR PUMP,PN.0501 208 765 | GEAR PUMP PN. 0501 208 765PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| ORING,PN.0634 313 529 | ORING PN. 0634 313 529PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| ORING,PN.0634 313 536 | ORING PN. 0634 313 536PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| RING,ANGLE,PN.0501 308 830 | RING,ANGLE PN. 0501 308 830PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| RING,PISTON,PN.0734 317 252 | RING,PISTON PN. 0734 317 252PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| RING,PISTON,PN.0634 402 025 | RING,PISTON PN. 0634 402 025PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| RING,PISTON,PN.0724 401 106 | RING,PISTON PN. 0724 401 106PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| RING,PISTON,PN.0734 401 106 | RING,PISTON PN. 0734 401 106PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| RING,PROF. SEAL,PN.0750 112 139 | RING,PROF. SEAL PN. 0750 112 139PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| RING,PROF. SEAL,PN.0750 112 140 | RING,PROF. SEAL PN. 0750 112 140PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| RING,PROF. SEAL,PN.0750 112 141 | RING,PROF. SEAL PN. 0750 112 141PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| ROLLER SET,PN.0750 119 101 | ROLLER SET PN. 0750 119 101PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| ROLLER SET,PN.0750 119 100 | ROLLER SET PN. 0750 119 100PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| SEAL,SHFT,PN.0750 111 231 | SEAL,SHFT PN. 0750 111 231PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| SEAL,SHFT,PN.0750 111 116 | SEAL,SHFT PN. 0750 111 116PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| SLEEVE,NEEDLE,PN.0635 303 203 | SLEEVE,NEEDLE PN. 0635 303 203PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| SLEEVE,NEEDLE,PN.0635 303 205 | SLEEVE,NEEDLE PN. 0635 303 205PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| SLEEVE,NEEDLE,PN.0750 115 182 | SLEEVE,NEEDLE PN. 0750 115 182PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| SLEEVE,NEEDLE,PN.0635 303 204 | SLEEVE,NEEDLE PN. 0635 303 204PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| SLEEVE,NEEDLE,PN.0750 115 109 | SLEEVE,NEEDLE PN. 0750 115 109PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| SLEEVE,NEEDLE,PN.0635 303 104 | SLEEVE,NEEDLE PN. 0635 303 104PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| WASHER,THRUST,PN.0730 150 759 | WASHER,THRUST PN. 0730 150 759PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| WASHER,THRUST,PN.0730 150 773 | WASHER,THRUST PN. 0730 150 773PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| WASHER,THRUST,PN.4644 308 265 | WASHER,THRUST PN. 4644 308 265PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
| RING,PISTON,PN.0734 401 078 | RING,PISTON PN. 0734 401 078PART FOR : FORK LIFT MODEL/TYPE : CLG862 MANUFACTURE : LIUGONG |
On-Site Fault Repair Cases (Liugong CLG862 Wheel Loader)
A Liugong CLG862 experienced severe power loss and abnormal transmission noise, traced to a worn ball bearing (PN.0750 116 139) with surface scoring. Installing a new OEM-spec bearing eliminated noise and restored full power transmission, resuming normal loading operations.
Case 2: Clutch Disc Slippage Reducing Lifting Capacity
The wheel loader failed to lift full loads due to clutch slippage, caused by deteriorated inner clutch discs (PN.4644 308 329). Replacing the worn clutch discs with genuine Liugong parts restored full lifting capacity and smooth gear shifting.
Case 3: Hydraulic Shaft Seal Leakage
A CLG862 developed hydraulic fluid leaks around the drive shaft, due to a worn shaft seal (PN.0750 111 231). Fitting a new OEM shaft seal eliminated leaks, stabilized hydraulic pressure, and prevented further fluid loss.
Frequently Asked Questions (FAQ)
| Question | Answer |
| Are these parts fully compatible with the Liugong CLG862 wheel loader? | Yes, all components are manufactured to Liugong’s original OEM specifications, with perfect dimensional fit for direct drop-in installation on the CLG862, no custom modifications required. |
| What is the service life of these Liugong CLG862 spare parts? | Under proper maintenance, bearings/rollers last 10,000–12,000 operating hours; clutch discs last 3,000–5,000 hours; seals/gaskets last 2,000–3,000 hours in standard heavy-duty operation. |
| Do these parts meet global construction machinery quality standards? | Absolutely, all components are designed, manufactured, and tested to meet ISO 10968 and ISO 9001 standards, ensuring full compliance with heavy machinery performance and safety requirements. |
Procurement Guidance & Call to Action
This Liugong CLG862 wheel loader spare parts list is a definitive reference for preventive maintenance planning, emergency field repairs, and fleet inventory stocking. Every component is built to match OEM quality, load capacity, and durability, ensuring reliable machine operation, minimal downtime, and optimal material handling efficiency.
Proactively stock these critical Liugong CLG862 parts to avoid costly project shutdowns, resolve transmission, brake, and hydraulic failures quickly, and extend the operational life of your wheel loader. When purchasing, verify the listed part numbers to ensure accurate fitment and optimal performance under heavy-duty construction and mining conditions. Investing in these high-quality, dedicated spare parts will lower long-term maintenance costs, improve work efficiency, and keep your Liugong CLG862 operating at peak performance for all material handling tasks.
