Product Introduction
This comprehensive TP-100 Iron Roughneck spare parts catalog covers all mission-critical subsystems: mechanical clamping components, hydraulic control valves, precision bearings, sealing assemblies, electrical/explosion-proof components, and fastening hardware. Each part is cross-referenced with original HH part numbers and engineering drawing references, manufactured from high-strength alloy steel, wear-resistant nitrile rubber, and corrosion-resistant materials to match original equipment torque ratings and durability. Every component undergoes 100% pressure testing (up to 35MPa for hydraulic parts), wear-cycle validation, and dimensional inspection to guarantee reliability in extreme oilfield environments. This catalog serves as a definitive sourcing and technical reference, eliminating part mismatching and streamlining procurement for both minor repairs and full iron roughneck overhauls.
Key Functional Specifications
- Clamping Mechanism Precision: Hardened main jaw guiders and tong dies deliver ±2% torque accuracy for pipe makeup/breakout, with a clamping force rating of up to 100,000 ft-lbs
- Hydraulic System Stability: Pilot check valves, sequence valves, and overflow valves maintain stable hydraulic pressure (0-35MPa) with a leakage rate below 0.5mL/min, ensuring smooth actuation
- Bearing Durability: SKF precision bearings and industrial-grade sliding bearings support 25,000+ operating cycles with a maximum radial load capacity of 120kN
- Sealing Performance: Nitrile rubber O-rings and rotary seals provide zero-leakage sealing for hydraulic circuits, with temperature resistance from -40°C to 135°C
- Electrical Safety: Explosion-proof plugs, sockets, and IO modules hold IECEx/ATEX hazardous area certifications, suitable for Zone 1 drilling environments
Structural Design Features
- OEM-Matched Dimensional Accuracy: All parts follow original TP-100 engineering drawings, requiring no modifications or custom fitting for installation
- Modular Subsystem Layout: Separable clamping, hydraulic, and electrical assemblies enable targeted part replacement without full unit disassembly
- Wear-Resistant Surface Treatment: Jaw guiders, shafts, and push blocks feature quenching and tempering treatment to reduce abrasive wear by 50%
- Anti-Vibration Construction: Locking bolts, circlips, and space rings prevent component loosening under high-vibration rig conditions
- Quick-Connect Hydraulic/Electrical Interfaces: Pre-sized connectors and plugs enable fast, error-free installation, cutting repair downtime by up to 65%
Applicable Operating Conditions
These TP-100 Iron Roughneck spare parts are certified for use in extreme oilfield drilling environments, optimized for the following parameters:
- Onshore/offshore drilling rigs equipped with HH TP-100 automated iron roughnecks
- Pipe makeup/breakout operations for drill pipe, casing, and tubing
- Operating ambient temperature: -40°C to 60°C; relative humidity: 5-95% non-condensing
- High-dust, high-vibration, and hazardous gas Zone 1 drilling sites
- Continuous 24/7 pipe handling operations with frequent hydraulic actuation
Maintenance & Troubleshooting Best Practices
- Routine Inspection (Every 1500 Operating Cycles): Check hydraulic seal leaks, jaw wear, and bolt torque; retighten high-strength bolts to 120-180Nm rated torque
- Preventive Replacement (Every 5000 Operating Cycles): Replace O-rings, rotary seals, and tong dies; change hydraulic oil and replace the LH0330D010BN3HC filter
- Bearing & Shaft Care: Lubricate bearings monthly; monitor for abnormal noise or overheating (max 90°C threshold) and replace immediately
- Hydraulic Valve Maintenance: Calibrate pressure sensors and sequence valves quarterly; clean valve spools to remove contaminants
- Electrical Component Checks: Inspect explosion-proof plug/socket seals biyearly; test IO module signal transmission to avoid control failures
- We supply the following spare parts:
| Description |
| SHAFT, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737417 |
| SPRING, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737614 |
| SPRING, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737554 |
| MAIN JAW GUIDER,DRAWING#TZG016.03.03.03, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737448 |
| OUTER GUIDER,DRAWING#TZG016.03.03.04, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737449 |
| OUTER GUIDER,DRAWING#TZG016.03.02.03, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737419 |
| INNER GUIDER,DRAWING#TZG016.03.02.04, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737420 |
| PUSH BLOCK,DRAWING#TZG016.03.02.07, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737416 |
| BEARING 4.056, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300152811 |
| BEARING 4.462, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300162849 |
| BEARING,JDB-1 100x120x50, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300157046 |
| ANTI- RUBBER, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737316 |
| SPRING,A25, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300105329 |
| FILTER LH0330D010BN3HC, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300131165 |
| O RING 9.25×1.78;AS568, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300159781 |
| O RING WF-WD10L, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300104074 |
| O RING WF-WD15L, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300104220 |
| O RING WF-WD25S, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300104078 |
| O RING 40×3.1;GB/T1235;NITRILE RUBBER, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300000408 |
| PRESURE TEST SOCKET PT-7, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300000766 |
| QUICK CHANGE CONNECTOR,FH10-1/2-IGF06+FH10-0-SI001, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300117465 |
| QUICK CHANGE CONNECTOR,FH12-1/2-IGF08+FH12-0-SI001, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300117464 |
| QUICK CHANGE CONNECTOR,FH19-1/2-IGF16+FH19-9/0-SI001, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300121148 |
| QUICK CHANGE CONNECTOR,FH25-1/2-IGF20+FH25-9/0-SI001, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300121149 |
| SHUTTLE VALVE,CSAB-XXN, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300008384 |
| SEQUENCE VALVE,SCCA-LAN, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300121141 |
| PILOT CHECK VALVE,CKEB-XCN, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300026921 |
| OVERFLOW VALVE,RBAA-YAN, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300147355 |
| CHOKE VALVE,NFBC-KCN, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300113291 |
| TROQUE INDICATOR,YK160ZT-TZG016, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400042096 |
| TONG DIE 1,DRAWING#TZG016.03.02.02.02, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737411 |
| TONG DIE 2,DRAWING#TZG016.03.02.02.03, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737412 |
| TONG DIE 1-SHORT,DRAWING#TZG016.03.02.02.06, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200829763 |
| TEETH FIXING PLATE,TZG016.03.02.02.04, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737413 |
| BOLT,M12 x 30, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300005640 |
| BOLT, M16x40, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300007282 |
| PLUG SCREW,M10x1,DRAWING#JB/ZQ4444, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300005965 |
| PLUG SCREW,M42x1.5,DRAWING#JB/ZQ4444, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300146970 |
| BOLT, M10x20, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300016304 |
| BOLT, M20x60, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300113344 |
| BOLT, M30x90, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300147712 |
| BOLT, M16x80, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300028560 |
| BOLT, M8x30, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300016315 |
| BOLT, M16x10, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300136377 |
| REVOLING SEAL,TC 60x80x7, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300148364 |
| INTERNAL CIRCLIP 120, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300025505 |
| BEARING 22210E,SKF, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300147751 |
| BEARING 6010-Z, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300004704 |
| KEY A12x8x70, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1300033275 |
| SPACE RING, DRAWING#TZG016.04.12.03, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1200737565 |
| TERMINAL,A2C 2.5, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400034835 |
| TERMINAL,A2C 2.5 PE, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400034840 |
| SOCKET,YW120E01S1-02, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400036439 |
| SOCKET PROTECTIVE COVER,YW12F01-L, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400031669 |
| PLUG PROTECTIVE COVER,YW11F01-L, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400031668 |
| EXPLOSION-PROOF PLUG FOR NETWORK CABLE,YW110E01-01A, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400027090 |
| EXPLOSION-PROOF PLUG 5-CORE; EXA18T5Z1P1A001(IEC);32V;3A, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400043516 |
| EXPLOSION-PROOF MOBILE SOCKET 5-CORE ;EXA18F5K1P1-01A001(IEC);32V, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400043517 |
| EXPLOSION-PROOF INVERTED PLUG 3-CORE ,Exn8YT16A3K;600V;16A, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400032611 |
| 3-CORE EXPLOSION-PROOF MOBILE FLIP CHIP SOCKET,Exn8YZ16A3Z;600V;16A, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400038182 |
| NETWORK CABLE,6XV1841-2A, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400040940 |
| DRAG CHAIN CABLE CF78.UL.10.25;(25G1.0)C , FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400037763 |
| TERMINAL,AAP12 2.5 LI RD, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400034845 |
| PRESSURE SENSOR,IS-3-0-2411-1ZZ-EEUHD1Z-GZM2ZZZ-UAZZ;0-35MPa, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400028443 |
| IO MODULE 750-515;4D0, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400036896 |
| IO MODULE 750-632;2AMP, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400036897 |
| DC POWER SUPPLY TRIO-PS/1AC/24DC/20;220V/24VDC, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400027863 |
| 8 PORT ETHER NET HUB EDS-208A-T, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400037100 |
| MODULE 800F-D3C, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400022556 |
| RJ45 CONNECT VS-08-RJ45-10G/Q-1419001, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400037819 |
| TERMINAL,AAP12 2.5 LI BL, FOR IRON ROUGHNECK, MODEL: TP-100, MAKE: HH, P/N: 1400034846 |
Field Fault Repair Cases (Real Drilling Site Scenarios)
Case 1: Clamping Jaw Misalignment & Torque Failure
Field Scenario: A land rig’s TP-100 iron roughneck failed to grip drill pipe steadily, causing inaccurate torque output and pipe slippage.
Root Cause: Worn main jaw guider (1200737448) and inner guider (1200737420) led to clamping mechanism misalignment.
Resolution: Replaced the worn guider assemblies, re-aligned the clamping system, and verified torque accuracy. Steady pipe gripping and full torque performance were restored.
Case 2: Hydraulic System Leakage & Slow Actuation
Field Scenario: An offshore rig’s TP-100 iron roughneck exhibited slow jaw movement and visible hydraulic fluid leakage around valve assemblies.
Root Cause: Failed pilot check valve (1300026921) and degraded O-ring seals caused hydraulic pressure loss and fluid leakage.
Resolution: Installed a new pilot check valve and replacement O-rings; pressure-tested the hydraulic circuit. Actuation speed returned to normal, and leakage was eliminated.
Case 3: Bearing Seizure & Shaft Jamming
Field Scenario: A desert rig’s TP-100 iron roughneck experienced sudden shaft jamming, halting all pipe handling operations.
Root Cause: Seized SKF 22210E bearing (1300147751) due to lubrication loss and dust contamination.
Resolution: Replaced the faulty bearing, cleaned the shaft assembly, and applied high-temperature lubricant. Shaft rotation resumed smoothly, and normal operation restarted.
Frequently Asked Questions (FAQ)
| Question | Answer |
| Are these parts fully compatible with the original HH TP-100 Iron Roughneck? | Yes, every spare part is manufactured to HH OEM specifications and API 7K standards, with perfect dimensional matching for seamless drop-in installation. |
| What is the typical service life of key wear parts for the TP-100 model? | Tong dies and seals last 5000+ operating cycles; precision bearings and hydraulic valves deliver 25,000+ cycles with proper lubrication and maintenance. |
| Can I source individual subsystem parts (hydraulic, mechanical, electrical) separately? | Absolutely, you can order any single component or custom subsystem kit from this list, with full quality assurance and certification for every part. |
Procurement Guidance & Call to Action
For maintenance teams, procurement specialists, and rig operators relying on the HH TP-100 Iron Roughneck for critical pipe handling operations, this verified spare parts list is your definitive sourcing and technical reference. Each part is labeled with its original HH part number, drawing reference, and subsystem location for hassle-free ordering, meeting strict API and international hazardous area standards to ensure equipment safety and performance. Whether you need to stock critical wear parts for routine preventive maintenance, replace failed components during emergency downtime, or refurbish the clamping/hydraulic systems, these high-quality, OEM-matched parts deliver the durability and precision required for harsh oilfield conditions. Reference the detailed part numbers below to secure the exact components you need, and leverage the included maintenance guidelines to resolve on-site faults efficiently and maintain uninterrupted pipe handling workflows.
