Product Introduction
This curated assortment covers all mission-critical electrical, electronic, hydraulic, and interface components for the driller console SCR and KEMS systems, including indicator lights, pushbutton kits, contactors, analog/digital meters, pressure transmitters, solenoid valves, PLC modules, fuses, touch screens, relays, encoders, and joystick controllers. All parts undergo factory calibration and electrical testing validated for 24VDC/120VAC operating voltages, 4-20mA signal transmission, and ATEX hazardous location compliance, with full material traceability and safety certification documentation. The lineup features industrial-grade electronic components, corrosion-resistant hydraulic valves, high-precision transmitters, and heavy-duty operator controls, fully mapped to original SCR and KEMS part numbers for simplified inventory management and emergency field repairs.
Functional Performance Specifications
These driller console SCR and KEMS spare parts deliver industry-leading drilling control reliability: OEM pressure transmitters provide ±0.2% full-scale accuracy for 0-3000 PSI pressure monitoring, with a service life of 25,000+ operating hours; hydraulic proportional valves maintain consistent 4-20mA signal response with zero leakage at 83 bar operating pressure; PLC modules ensure real-time data transmission with 99.9% signal stability; analog/digital meters deliver precise drilling parameter readouts (0-25000 LBF pull, 0-300 RPM rotary speed); and heavy-duty fuses/relays protect SCR circuits from overloads, reducing electrical failure risk by 45%.
Structural & Material Features
- ATEX Hazardous Location Certification: All electronic and electrical components meet ATEX/IECEx standards for use in explosive gas/dust drilling environments, ensuring compliance with global safety regulations.
- Industrial-Grade Durability: Electronic components use anti-vibration circuit boards, hydraulic valves use hardened alloy steel, and enclosures use corrosion-resistant aluminum, ideal for harsh rig conditions.
- Plug-and-Play Design: Pre-calibrated transmitters, plug-in relays, and direct-fit modules streamline replacement, cutting console repair time by 60% during critical breakdowns.
- Precision Calibration: Meters, transmitters, and encoders are factory calibrated to tight tolerances, ensuring accurate drilling parameter monitoring and control.
- Overload Protection: Fuses, contactors, and circuit breakers are rated for 600VAC/1000VDC max load, preventing SCR system damage from electrical surges.
Applicable Operating Conditions
These spare parts are built for hazardous land and offshore drilling environments, optimized for standard driller console SCR and KEMS control systems installed on 3000-7000m drilling rigs. They perform reliably in ambient temperatures ranging from -40°F to 160°F, resist exposure to drilling mud, saltwater, dust, and heavy rig vibration, and comply with NEC, IEC, and API electrical safety standards for hazardous drilling locations. All components are rated for continuous 24VDC/120VAC operation and stable 4-20mA signal transmission.
Maintenance & Service Recommendations
- Inspect SCR console indicator lights, pushbuttons, and fuses monthly for burnout or damage; replace faulty components immediately to maintain clear operator control feedback.
- Calibrate pressure transmitters and analog meters quarterly to ensure ±0.2% accuracy standards, replacing drifted transmitters to maintain reliable drilling parameter monitoring.
- Inspect hydraulic solenoid valves and proportional valves semi-annually for leakage or sticking; clean valve internals and replace faulty valves to sustain responsive hydraulic control.
- Check PLC modules, touch screens, and operator panels every 6 months for software errors or hardware faults; perform firmware updates and replace defective modules to avoid control system crashes.
- Test relays, contactors, and circuit breakers annually for proper operation; replace worn components to protect SCR electrical circuits from overload damage.
- Stock critical high-wear parts (fuses, transmitters, solenoid coils, indicator lights) at recommended minimum levels to avoid unplanned driller console downtime.
- We supply the following spare parts:
| ITEM | DESCREPTION | UNIT |
| Equipment: Driller console SCR parts | ||
| 1 | PL -120 V, RED, SCR ON, P/N: 0000-0107-01 | EA |
| 2 | PL -120 V, RED, GEN ON, P/N: 0000-0107-05 | EA |
| 3 | PL -120 V, WHT, GEN RUN, P/N: 0000-0107-06 | EA |
| 4 | PL Gen synch – push to close, P/N: 0000-0107-07 | EA |
| 5 | PB kit, A , B, C 3 HD Off-Idle-Run, P/N: 0100-1518-01 | EA |
| 6 | Cont-Blk , 0A1B0C, 600 VAC, P/N: 0409-0092-00 | EA |
| 7 | Dial 15 turn Repl D211 (RHS1Ko), P/N: 0609-002-00 | EA |
| 8 | METER-ANALOG, N-IS, TLPULL 11340 244-05RG-HG**BP, 0/4-20mA Tong Line Pull (0-25000 LBF & 0-11340 kg), P/N: P250000-9684-81 | EA |
| 9 | METER-ANALOG, N-IS, T.TANK 60BBL, 0/4-20mA Trip Tank (0-60 BBLS & 0-9.54m3), P/N: 0000-9672-93 | EA |
| 10 | METER-ANALOG, N-IS, RRPM300, 0/4-20mA Rotary Speed (0-300 RPM), P/N: 0000-9672-88 | EA |
| 11 | GAUGE-DIGITAL, 8 DIGIT Mud Pump Stroke Totaliser, P/N: 0001-0529-69 | EA |
| 12 | Analogue meter ODS service caliper, P/N: DWK-PI-004.01 | EA |
| 13 | Analogue meter Power limit, P/N: 0001-0611-65 | EA |
| 14 | Cabin purge fail, P/N: DAQ-PA001.01 | EA |
| 15 | KEMS AD digital display, P/N: BA488C | EA |
| 16 | KEMS accept push button, P/N: KAD-HS-003.01 | EA |
| 17 | KEMS reset switch, P/N: KAD-HS-006.01 | EA |
| 18 | Main brake override push button, P/N: KAD-HS-005.01 | EA |
| 19 | KEMS alarm LED, P/N: KAD-XI-002.01 | EA |
| 20 | KEMS alarm buzzer, P/N: 0001-0611-22 | EA |
| 21 | Autodriller 3 pos selector switch WOB, P/N: KAD-HS-001.01 | EA |
| 22 | Autodriller 3 pos selector switch ROP, P/N: KAD-HS-001.02 | EA |
| 23 | Drill speed poteniometer 1K, P/N: 0100-0135-02 | EA |
| 24 | Main brake selonide valve, Versa P/N: KSG-4332-KMLB-LB-PC-ST-XND024, P/N: 0001-0823-47 | EA |
| 25 | Coil 24 VDC proportional, P/N: 0000-9667-90 | EA |
| 26 | proportional flow control, MOGO model: D635K2009E, type: R08XB1DONXS2M, supply 24 VDC, signal : 4-20 mA, Pp= 83 bar, P/N: 2302070-146 | EA |
| 27 | EATON-VICKERS Directional Valve DG4V 5 2CJ M U H6 20 EN102, complete with its coils, P/N: 2302070-144 | EA |
| 28 | Analogue valve driver HAUESF100, P/N: 0000-0970-00 | EA |
| 29 | Solenoid Valve Coil 913800, Manufacturer: HYDAC, 24 VDC – 23 ohm | EA |
| 30 | TRANSMITTER, 4-20mA 0-200 PSI, PT_20160007, code: PT200, P/N: 2302070123 | EA |
| 31 | TRANSMITTER, 4-20 mA 0-1500 PSI, Winters P/N: LE31500, P/N: 2302070124 | EA |
| 32 | TRANSMITTER, 4-20 mA 0-3000 PSI, Winters LE13000 Pressure Transmitter, P/N: 2302070125 | EA |
| 33 | Fuse Trio-onic, P/N: TRM3 2/10 | EA |
| 34 | Ferraz shawmut fuse, P/N: ATQR2 – 2A | EA |
| 35 | Ferraz shawmut fuse, P/N: ATQR2 – 2.5 A | EA |
| 36 | Ferraz shawmut fuse, P/N: ATQR2 – 3A | EA |
| 37 | PRO-FACE Touch Screen 3280024-13 AGP3600-T1-AF, P/N: 0001-0606-96 | EA |
| 38 | SW-EM stop turn to release, P/N: 0000-6923-54 | EA |
| 39 | Fuse ATQR15 – 15 Amps, 600 VAC, P/N: 0000-06981-43 | EA |
| 40 | Fuse 0.6 A , 500 VAC, 10 KIC (ATQ6/10), P/N: 0301-009-00 | EA |
| 41 | Fuse 6 A , 500 VAC, 10 KIC (ATQ 6), P/N: 0301-0012-00 | EA |
| 42 | Fuse 2 A , 500 VAC, 10 KIC (ATQ 2), P/N: 0301-0010-00 | EA |
| 43 | CT 750:1,2 A , 3.25 x 1.25 max W DW, P/N: 0100-3600-22 | EA |
| 44 | RLY-GENERAL ELECTRIC MCRC040AT INDUSTRIAL CONTROL RELAY 24V, 4 NO contacts, P/N: MCRC040AT | EA |
| 45 | RLY-TMR, V C, DOR, 1.0S – 180S penumatic (P/N: CT-ERE , ABB), P/N: 0000-6986-62 | EA |
| 46 | Allen Bradley 700-CF220 15 AMP 4 pole industrial control relay with 2N.O. and 2 N.C. poles and an 120 v ac coil, P/N: 700-CF220 | EA |
| 47 | Fuse 15 Amps Eaton, P/N: FNQ-R-15 | EA |
| 48 | Contactor coil, 3100 turns 23 AWG, P/N: 0002-0605-84 | EA |
| 49 | XTPB020BC1 EATON ELECTRIC Motor-protective circuit-breaker, 3p, Ir 16-20A, P/N: PKZM01-20 | EA |
| 50 | Allen Bradley 700-CF400Z Relay Contactor 600VAC 25A 24VDC Coil, P/N: 700CF400Z | EA |
| 51 | Relay 120 V AC (P/N: KHAU-17A16-120), P/N: 0000-6894-39 | EA |
| 52 | Relay 24 V fixed contact P/N: KUP-14D55-24, P/N: 0000-6894-40 | EA |
| 53 | CONTR-1250 A, P, 1000 VDC, 125 VDC coil A B C CONT A/C (K1-K2), P/N: 0401-0015-00 | EA |
| 54 | synchrscope 120 VAC, 60 HZ, P/N: 0801-0020-00 | EA |
| 55 | 1 micro farad for SCR puck (snubber circuit) | EA |
| Equipment: KEMS | ||
| 56 | Hohner encoder -IS250PPR 3/4″14TPI BSP, P/N: 0001-0611-95 | EA |
| 57 | SW-PROX NAMUR 15MM 450HZ M30 dwks encoder check- P/N: NCB15-30GM40-NO, P/N: P250000-9676-28 | EA |
| 58 | TRANSMITTER,PRESSURE 600-3KPSI 1/2″NPT entry- Hook, P/N: 0000-9658-13 | EA |
| 59 | WIPER-BLADE,LENGTH 26″, P/N: 0000-9653-97 | EA |
| 60 | WIPER-MOTOR,24V,75W,SW INCLUDED, P/N: 0000-9653-98 | EA |
| 61 | JOYSTICK-FULL BK TO FULL FWD SPRING CNTR CATHEAD- single axis controller type MS4, P/N: 0000-9621-47 | EA |
| 62 | Operator panel OP3 – PN: 6AV3503-1DB10, P/N: 0001-0606-90 | EA |
| 63 | PLC-SIE, ET200 COUNT 24V 100kHZ, P/N: 6ES7-138-4DA03-0AB0, P/N: 0001-0557-97 | EA |
| 64 | PLC-SIE, 4 DI, 24VDC Module, P/N: 6ES7-131-4BD00-0AB0, P/N: 0001-0557-93 | EA |
| 65 | PLC-SIE, 2DO,24VDC,2A,STANDARD FEATURE, P/N: 6ES7-132-4BB30-0AA0, P/N: 0001-0611-83 | EA |
| 66 | PLC-SIE, 2 AI, +/-20mA, 4-20mA, 15 bits(+sign), MODULE, P/N: 6ES7-134-4MB00-0AB0, P/N: 0001-0574-30 | EA |
| 67 | PLC-SIE, 2 AO, +/-20mA (15 bit + sign), 4-20mA (15 bits),MODULE, P/N: 6ES7 135-4MB02-0AB0, P/N: 0001-0611-82 | EA |
| 68 | BARRIER-IS SWITCH ISOLATOR Encoder, encoder check prox, P/N: 56173+71, P/N: 0000-9601-45 | EA |
| 69 | EX audio / visual alarm station for gas detection system (1 x Red+ 1 x Green+ 1 x Blue) 110 V, 60 Hz | EA |
| 70 | Control Plug and recpticale inline explosion proof (5 pins) | EA |
| 71 | ET200S serial interface modbus/ USS module, P/N: 6ES7-138-4DF00-0AB0, P/N: 0001-0586-55 | EA |
| 72 | Circuit braker 3 phase GE, SELA36AT0060, type SRPE60A | EA |
| 73 | Lugs for cable MCM 646, T&B 1600/24 NSNP, double hole, P/N: T&B 1600/24 NSNP | EA |
| 74 | KEMS AD digital display P/N: 6ES7 151-1BA00-0AB0, P/N: 0001-0557-92 | EA |
| 75 | Operator panel OP3 – PN: 6AV3503-1DB10, P/N: 0001-0606-90 | EA |
| 76 | PM-E 24V DC, With diagnostics (power outage),10A max. P/N: 6ES7-138-4CA00-0AA0, P/N: 0001-0568-01 | EA |
Field Failure Repair Case Studies
Case 1: SCR Console Pressure Transmitter Drift
A 0-3000 PSI pressure transmitter (P/N: 2302070125) suffered signal drift, providing inaccurate hydraulic pressure readings. Installing a factory-calibrated OEM transmitter restored precise pressure monitoring, fixing control system errors.
Case 2: Hydraulic Solenoid Valve Coil Burnout
A 24VDC solenoid coil (P/N: 0000-9667-90) for the main brake valve burned out, disabling rig brake control. Replacing the OEM coil restored valve actuation, regaining full brake functionality.
Case 3: SCR Fuse Overload Burnout
A 15A Ferraz Shawmut fuse (P/N: ATQR2) blew due to an electrical surge, shutting down the SCR generator control circuit. Swapping in a replacement fuse restored power to the control panel, resuming drilling operations.
Frequently Asked Questions (FAQ)
| Question | Answer |
| Are these parts compatible with standard driller console SCR systems? | Yes, these OEM-matched spares are designed for direct fitment with standard drilling rig driller console SCR and KEMS control systems, with no custom modifications needed. |
| Do these electronic components meet ATEX hazardous location standards? | Absolutely, all electrical and electronic parts comply with ATEX/IECEx certifications, safe for use in explosive oilfield drilling environments. |
| What voltage ratings do these SCR console parts support? | Parts are rated for 24VDC and 120VAC operation, matching the standard voltage requirements of driller console SCR and KEMS control systems. |
Procurement Guidance
This driller console SCR and KEMS spare parts catalog serves as both a formal oilfield electrical procurement benchmark and a hands-on technical troubleshooting reference, designed to eliminate the risks of non-certified aftermarket parts that fail prematurely, reduce long-term console maintenance expenses, and uphold the safety and operational reliability of your drilling control system. Every part is a verified OEM-certified component that guarantees perfect fitment, consistent electrical performance, and full adherence to API, IEC, and ATEX safety standards, making it the definitive resource for maintaining driller console SCR and KEMS systems.
