Duodao Hi-tech District,Jingmen,China
Info@bosaenergy.cn
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High Pressure Hydraulic Fittings

Product Introduction Our high pressure fitting lineup covers a full range of hydraulic connection components, from single-piece JIC crimp fittings and R2 hose ferrules to NPT nipples, TESCO hydraulic adapters, Autoclave Engineers ultra-high pressure needle/check valves, and Parker quick disconnects. Crafted from forged mild steel, corrosion-resistant alloy, and pressure-rated elastomer seals, each fitting undergoes hydrostatic […]

Product Description

Product Introduction

Our high pressure fitting lineup covers a full range of hydraulic connection components, from single-piece JIC crimp fittings and R2 hose ferrules to NPT nipples, TESCO hydraulic adapters, Autoclave Engineers ultra-high pressure needle/check valves, and Parker quick disconnects. Crafted from forged mild steel, corrosion-resistant alloy, and pressure-rated elastomer seals, each fitting undergoes hydrostatic pressure testing and thread verification to meet strict SAE and industrial standards. This versatile selection supports hydraulic hose assembly, rig hydraulic circuits, pressure test units, and industrial fluid control systems, making it the go-to sourcing solution for high-pressure hydraulic connections.

Functional Capabilities

  • Leak-Free High Pressure Sealing: JIC/NPT fittings and adapters maintain tight seals under 3000-20000 PSI working pressure, preventing hydraulic fluid loss and pressure drops.
  • Hose Assembly Compatibility: Single-piece crimp fittings and R2 hose ferrules enable secure, permanent hose connections for 1/4” and 3/8” hydraulic hoses.
  • Fluid Flow Control: Needle valves, check valves, and ball valves regulate fluid flow, with ultra-high pressure Autoclave valves rated for 20000 PSI pressure testing.
  • System Connection Flexibility: Tee fittings, cross adapters, reducing nipples/bushings, and elbow adapters support custom hydraulic circuit routing and size transitions.
  • Quick Connection & Isolation: Parker quick disconnects enable fast hose changes, while pipe plugs and caps allow system isolation and port sealing.
  • Pressure Test Compatibility: Autoclave Engineers valves and gauge port adapters are calibrated for Buxton S10G-MOD pressure test units, ensuring accurate test results.

Structural Design Features

  • High Pressure Durability: Forged mild steel construction resists fatigue and cracking under continuous pressure cycling, with 20000 PSI ultra-high pressure components for critical test applications.
  • Precision Thread Machining: SAE-standard JIC and NPT threads ensure perfect mating, eliminating cross-threading and sealing gaps.
  • Vibration Resistance: Single-piece crimp fittings and swivel designs reduce stress from equipment vibration, preventing fitting failure in rig environments.
  • Corrosion Protection: Protective surface coatings resist rust and degradation from hydraulic fluids, drilling mud, and harsh field conditions.
  • OEM Compatibility: Exact dimensional matching for TESCO adapters, Parker quick disconnects, and Autoclave valves ensures seamless replacement.

Applicable Operating Conditions

These high pressure fittings are engineered for rigorous industrial and oilfield scenarios, including:

  • Drilling rig hydraulic systems, BOP control circuits, and mud pump hydraulic assemblies (3000-5000 PSI)
  • Buxton S10G-MOD pressure test units and industrial hydraulic test benches (20000 PSI ultra-high pressure)
  • R2 hydraulic hose assemblies for 1/4” and 3/8” lines
  • High-vibration, high-temperature oilfield and industrial environments
  • Routine hydraulic maintenance, emergency repairs, and custom circuit fabrication

Maintenance & Service Recommendations

  1. Inspect fitting threads and sealing surfaces for damage, corrosion, or wear prior to installation; replace worn fittings to prevent leakage under pressure.
  2. Use approved thread sealant on NPT connections and torque fittings to SAE-standard specifications to avoid over-tightening and thread stripping.
  3. Check crimped hose fittings for cracks or separation every 3-6 months; re-crimp or replace fittings if signs of wear are present.
  4. Lubricate quick disconnect mating surfaces with compatible hydraulic fluid to ensure smooth operation and prevent seal damage.
  5. Test ultra-high pressure Autoclave valves annually for sealing integrity, replacing seals or valves as needed for pressure test accuracy.
  6. Store fittings in a dry, dust-free environment to protect threads and sealing surfaces from contamination prior to installation.
  7. We supply the following spare parts:
1HOSE CRIMP FITTING,SINGLE PIECE TYPE,5000 PSI,1/4”-JIC SWIVEL-STRAIGHT, 26712-04-04 (JIC Female Straight)EA
2HOSE CRIMP FITTING,SINGLE PIECE TYPE,5000 PSI,3/8”-JIC SWIVEL-STRAIGHT, 26712-06-06 (JIC Female Straight)EA
3HOSE CRIMP FITTING,SINGLE PIECE TYPE,5000 PSI,3/8”-JIC SWIVEL-ELBOW 90*, 26792-06-06 (JIC Female 90D Elbow)EA
400210-04 (Ferrules for R2 Hose -1/4″)EA
500210-06 (Ferrules for R2 Hose -3/8″)EA
6JIC Tee 80EA
7JIC Tee 06EA
8JIC Tee 04EA
9JIC Tee 12EA
10NIPPLE, REDUCER, 1/2″ x 1/4″, MALEEA
113/4″ x 3/4″hex nipple NPT high pressureEA
121/2″x 1/2″hex nipple NPT high pressureEA
133/8″x 3/8″hex nipple NPT high pressureEA
141/4″x 1/4″ hex nipple NPT high pressureEA
15PIPE PLUG 1/4″EA
16PIPE PLUG 3/8″EA
17PIPE PLUG 1/2″EA
18PIPE PLUG 3/4″EA
19PIPE PLUG 1″EA
20COLLAR 1/4″EA
21COLLAR 3/8″EA
22COLLAR 1/2″EA
23KING NIPPLE 1/2″EA
24KING NIPPLE-3/4″EA
25NIPPLE HEX,1/4 NPT , 5000 PSI, MILD STEELEA
26Coupling, MS, 1/2″, 3000 PSIEA
27Coupling, MS, 3/8″, 3000 PSIEA
28Hydraulic Adaptor 1/4″ NPT male nipple MS wp 5000psiEA
29Fitting, Hyd, 90*Elb, #8MJIC x #8MORB, Part # 204, MFg. TESCOEA
30Fitting, Hyd, Str, #6MNPT x#6 MNTP, Part # 238, MFg. TESCOEA
31Fitting, Hyd,90*Elb, #4MNPT x #4FNPT, Part # 254, MFg. TESCOEA
32Fitting, Hyd, Str, #8MJIC x #8MNPT, Part # 283, MFg. TESCOEA
33Fitting, Hyd, 90*Elb, #8MJIC x 8FJIC, Part # 254, MFg. TESCOEA
34Fitting, Hyd, Str, #4MNPT x #6FJIC, Part # 214, MFg. TESCOEA
35Fitting, Hyd, Str, #4 FNPT x #4MIJC, Part # 10508, MFg. TESCOEA
36Fitting, Hyd, Cross, #8 FNTP x #8 FNTP x #8 FNTP x #8 FNTP, Part # 6304, MFg. TESCOEA
37Fitting, Hyd, Str, #16 MNPT x #8 FNPT, Part # 248, MFg. TESCOEA
38Fitting, Hyd, Str, #6MJIC x #6MNPT, Part # 292, MFg. TESCOEA
39FITTING HYD TEE #4MJIC X #4MJIC X #6MORB-BR, PART # 1390002, MFG. TESCOEA
40FITTING HYD CAP #8 JIC ,STEEL, PART # 407, MFG. TESCOEA
41FITTING HYD CAP #6 JIC ,STEEL, PART # 405, MFG. TESCOEA
42FITTING HYD CAP #4 FJIC ,STL, PART # 404, MFG. TESCOEA
43ball valve NPT 1 1/2″EA
44ball valve NPT 3/4″EA
45ball valve NPT 1/4″EA
463/4″ x 3/4″hex nipple NPT high pressureEA
471/2″x 1/2″hex nipple NPT high pressureEA
483/8″x 3/8″hex nipple NPT high pressureEA
491/4″x 1/4″ hex nipple NPT high pressureEA
50reducing bush NPT 2″x 1″EA
51reducing bush NPT 1″x 3/8″EA
52reducing bush NPT 1″x 1/4″EA
53reducing bush NPT 3/4″x 3/8″EA
54reducing bush NPT 3/4″x 1/4″EA
55reducing bush NPT 1/2″x 1/4″EA
56reducing bush NPT 1 1/2″x 1 1/4″EA
57reducing bush NPT 1 1/4″x 3/4″EA
58MALE JIC x FEMALE JIS GAUGE PORT ADAPTER WITH 1/4″ NPT GAUGE PORT, #4 (1/4)EA
59MALE JIC x FEMALE JIS GAUGE PORT ADAPTER WITH 1/4″ NPT GAUGE PORT, #6 (3/8)EA
60MALE JIC x FEMALE JIS GAUGE PORT ADAPTER WITH 1/4″ NPT GAUGE PORT, #8 (1/2)EA
61MALE JIC x FEMALE JIS GAUGE PORT ADAPTER WITH 1/4″ NPT GAUGE PORT, #12 (3/4)EA
62HYDRAULIC QUICK DISCONNECT 1/4 NPT Male Nipple (Parker number SKU: PD343.)EA
63NEEDLE VALVE ,P/N: 20SM9071,9/16″ FEMALE X FEMALE,MAX WP: 20000 PSI,MAKE AUTOCLAVE ENGINEERS, (FOR BUXTON S10G-MOD PRESSURE TEST UNIT; BUXTON P/N: 1523-5001, C20100-070 ),EA
64CHECK VALVE ASSY ,P/N: 101A-7105,9/16″ FEMALE X FEMALE,MAX WP: 20000 PSI, MAKE AUTOCLAVE ENGINEERS, (FOR BUXTON S10G-MOD PRESSURE TEST UNIT; BUXTON P/N: 1670-0700, C20100-029),EA

Field Failure Repair Case Studies

Case 1: Hydraulic Hose Crimp Fitting Leakage

A 5000 PSI drilling rig hydraulic line experienced severe fluid leakage due to a faulty 3/8” JIC straight crimp fitting. Replacing the worn fitting with a new single-piece 26712-06-06 crimp fitting and matching ferrule eliminated leaks and restored system pressure.

Case 2: Pressure Test Unit Check Valve Failure

A Buxton S10G-MOD pressure test unit failed to hold pressure due to a worn Autoclave Engineers check valve. Installing a new 101A-7105 check valve restored 20000 PSI pressure retention for accurate testing.Case 3: TESCO Hydraulic Adapter Thread StrippingA #8 MJIC x #8 MNPT TESCO adapter (Part #283) suffered thread stripping, causing hydraulic pressure loss. Fitting a new OEM-matched adapter resolved the connection issue and stabilized fluid flow.

Frequently Asked Questions (FAQ)

QuestionAnswer
Are these fittings compatible with standard R2 hydraulic hoses?Yes, the 00210-04 and 00210-06 ferrules are designed specifically for 1/4” and 3/8” R2 hydraulic hoses, paired with matching crimp fittings.
What pressure ratings do these high pressure fittings support?Standard fittings are rated for 3000 PSI and 5000 PSI, while Autoclave Engineers needle/check valves are rated for an ultra-high 20000 PSI.
Do these fittings match TESCO and Autoclave OEM specifications?Yes, all TESCO hydraulic adapters and Autoclave valves are direct OEM replacements, with exact part number and dimensional matching.

Procurement Guidance & Call to Action

For hydraulic maintenance teams, drilling operations, and pressure test specialists, this catalog is your definitive sourcing solution for high-quality, pressure-rated hydraulic fittings and components. It provides full transparency on part descriptions, pressure ratings, thread specifications, OEM part numbers, and compatibility details, serving as both a formal procurement compliance standard and a practical field troubleshooting reference for hydraulic system repairs and assembly. Whether you need crimp fittings for hose fabrication, TESCO adapters for circuit modifications, Autoclave valves for ultra-high pressure testing, or NPT nipples/bushings for system connections, every component is engineered to withstand extreme pressure and harsh operating conditions. Submit your detailed inquiry with specific part numbers, required quantities, and pressure rating requirements to secure precision-matched fittings tailored to your hydraulic system needs. Our technical team provides full compatibility verification, pressure certification documentation, and installation guidance to streamline your procurement process and ensure safe, leak-free system operation.

Product Description