Hydraulic Disc Brake Device

Hydraulic disc brakes are precision braking systems specifically designed for industrial applications. They primarily serve heavy-duty industrial machinery such as drilling rigs, lifting systems, winches, and elevators, providing stable and reliable braking force output to ensure safe operation, precise control, and long service life under harsh working conditions. They are a core component for the safe operation of heavy equipment.

This system converts hydraulic energy into mechanical force, driving brake pads to generate friction on the brake disc, achieving safe braking and rotational control of the equipment. It can be adjusted according to different loads and speeds, balancing rapid response and smooth operation. Its high-performance design employs an optimized disc brake and caliper structure with excellent heat dissipation, maintaining stable braking force during prolonged operation. The overall structure is made of high-strength materials, making it wear-resistant, corrosion-resistant, and adaptable to high temperatures and complex environments, resulting in a longer service life. In terms of safety, the system offers rapid response and precise control, and is equipped with wear compensation and monitoring devices to enhance operational reliability. It is suitable for various industrial equipment such as drilling rigs, cranes, and winches, with a wide range of applications, and complies with relevant international standards, meeting the requirements for stable and safe use.

Product Features:

• Dual Braking Design: Ample braking torque ensures stable and reliable braking performance, effectively improving equipment operational safety.
• Emergency Protection Configuration: Equipped with a manual pump and accumulator, enabling emergency braking and system maintenance even in the event of power failure or other emergencies.
• Clear Adjustment Structure: Utilizes a wedge-type spatial correction design for precise adjustment of the brake clearance, resulting in smoother and more reliable operation.
• Optimized Structural Design: A rationally designed brake caliper structure allows for quick separation of the brake pads and disc, reducing frictional heat and improving work efficiency.
• Simplified Hydraulic System: The circulating system features a simple structure, strong operational stability, and ease of maintenance and management.
• Integrated Power Unit: Employs an integrated electromechanical-hydraulic design, achieving automated control and alarm functions, with a compact structure and lightweight design.
• User-Friendly Operation Design: Intuitive and convenient operation, allowing on-site personnel to quickly master the system, improving efficiency and safety.

Technical Parameters:

• Hydraulic System Rated Working Pressure: 6.5 MPa (mechanical brake handle type), 7.5 MPa (electronic brake handle type), meeting the needs of different control methods.
• Working Medium: Hydraulic oil (HV32 recommended for winter, HM46 recommended for summer), adaptable to different ambient temperature conditions, ensuring stable system operation.
• Oil Tank Capacity: 250L or 1000L (combined hydraulic power unit), supporting multiple configuration options to meet different working conditions.
• Motor Power: 2 × 3 kW, providing stable power output and ensuring efficient operation of the braking system.
• Accumulator Volume: 2 × 10L, used for pressure compensation and emergency braking, improving system safety performance.
• Electric Heater Power: 2 kW, used to maintain hydraulic oil fluidity in low-temperature environments, ensuring normal equipment start-up and operation.
• Maximum positive pressure per brake block:Drilling rigs below 7000 meters: 85 kN，Drilling rigs at 9000 meters and 12000 meters: 120 kN，Meets the braking requirements of drilling rigs at different depths.

• Constant pressure variable displacement pump: 2 × 14 mL/r, possessing excellent flow regulation capability and energy-saving characteristics.
• Jaw number and braking torque: Supports customized matching according to model to meet the braking torque requirements of different equipment.