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KERUI E-2000-D (JC70D 2000HP) Drawworks OEM Spare Parts

Product Introduction This curated assortment covers all mission-critical wear components, mechanical assemblies, sealing parts, and brake hardware for the KERUI E-2000-D (JC70D 2000HP) drawworks, including heavy-duty oilfield chains (160-4/120-6/08B-2 series), high-torque pneumatic clutches (LT1168X305T/LT965X305T), precision spherical roller/cylindrical bearings (22238CC/W33, 22340CC/W33), friction wheels, shaft sleeves, lip seals, O-rings, inertia brake assemblies, brake caliper components, high-strength fasteners, […]

Product Description

Product Introduction

This curated assortment covers all mission-critical wear components, mechanical assemblies, sealing parts, and brake hardware for the KERUI E-2000-D (JC70D 2000HP) drawworks, including heavy-duty oilfield chains (160-4/120-6/08B-2 series), high-torque pneumatic clutches (LT1168X305T/LT965X305T), precision spherical roller/cylindrical bearings (22238CC/W33, 22340CC/W33), friction wheels, shaft sleeves, lip seals, O-rings, inertia brake assemblies, brake caliper components, high-strength fasteners, pneumatic valves, and hydraulic/pneumatic fittings. All parts comply with API 4F drilling equipment standards, ISO 9001 quality benchmarks, and KERUI OEM performance requirements, with full material traceability and factory load testing up to rated 2000HP capacity.

Structural & Material Features

  • OEM Precision Machining: All metal components are machined to tight tolerances (±0.0004 inch), ensuring perfect fitment with E-2000-D drawworks modules and eliminating premature wear from misalignment
  • Heavy-Duty Material Selection: Heat-treated alloy steel for chains, bearings, and fasteners; high-friction wear-resistant materials for clutch/brake components; FKM/nitrile elastomers for seals; and corrosion-resistant steel for hardware to withstand harsh drilling mud, brine, and extreme temperatures
  • Modular Repair Design: Pre-matched seal kits, bearing sets, and brake assemblies reduce field overhaul time by 68%, minimizing non-productive rig downtime
  • Load-Bearing Reinforcement: Thick-wall shaft sleeves and reinforced bearing seats distribute 2000HP heavy loads evenly, preventing structural fatigue and cracking
  • Wear-Resistant Surface Treatment: Hardened gear/sprocket teeth and coated brake components reduce friction wear and extend component lifespan under high-cycle heavy operation

Applicable Operating Conditions

These spare parts are engineered for extreme harsh drilling environments, optimized for KERUI E-2000-D 2000HP drawworks used in drill string hoisting, heavy casing running, and high-load rig floor operations. They perform reliably in ambient temperatures ranging from -40°F to 390°F, resist exposure to corrosive drilling fluids, high-pressure air, and gear oil, and endure continuous high-cycle heavy hoisting loads. Components are suitable for land rigs, desert drilling sites, and offshore platforms, fully complying with API 4F and global oilfield safety standards.

Maintenance & Service Recommendations

  • Inspect 160-4/120-6 oilfield drive chains for wear, elongation, and link damage every 400 operating hours; replace full chain assemblies when elongation exceeds 1.5% to avoid catastrophic breakage
  • Lubricate chains, bearings, and clutch components with high-temperature gear oil every 250 operating hours to reduce friction and prevent premature wear
  • Check lip seals, O-rings, and gasket sets quarterly for hardening, cracking, or extrusion; replace full seal kits during scheduled overhauls (every 10 months or 3,500 operating hours)
  • Inspect brake blocks, caliper pins, and return springs monthly; replace worn brake blocks when thickness is reduced by 45% to maintain safe, consistent braking performance
  • Test clutch engagement and pneumatic valve operation every 5 months to ensure responsive control and eliminate torque loss/slippage
  • Stock critical high-wear parts (chains, bearings, seals, brake blocks, clutches) at recommended minimum levels to avoid unplanned downtime during emergency repairs

We supply the following spare parts:

 SPARE PARTS DRAW WORKS KERUI TYPE JC70D 2000HP  
1160-4×200 oilfield chainSY/T5595-1997 160EA
2120-6×146 oilfield chainSY/T5595-1997EA
3Chain 08B-2×156 (RC40-2)GB/T 1243-2006EA
4ClutchLT1168X305TEA
5Shaft sleeve L=65KR106.16.20.07EA
6Bearing 190X340X9222238 CC/W33EA
7Bearing 190X340X55NU 238 ECMEA
8Shaft sleeve L=127.5KR106.16.20.11EA
9Left bearing seatKR106.16.20.13EA
10Bolt M30X180GB/T 5782-2000EA
11Nut M30GB/T 6170-2000EA
12Washer 30GB/T 93-1987EA
13Shaft sleeve L=60KR106.16.20.15EA
14Rubber hose assembly 0 25I M39X2-M39X2JB 1888-77EA
15Right bearing seatKR106.16.20.17EA
16Bearing 200X420X13822340 CC/W33EA
17Friction wheelKR106.16.20.25EA
18ClutchLT 965 X 305TEA
19wheel hub IIKR106.16.20.26EA
20Friction wheelKR106.16.20.43EA
21Adjusting shim t0.25KR106.16.20.45EA
22Adjusting shim t0.5KR106.16.20.46EA
23Adjusting shim t1KR106.16.20.47EA
24Fittings body A16GB/T 5639-2008EA
25Fittings body M24 X 1.5-R1/2″KR106.16.20.44EA
26Copper pipe 016×1.5 L=450016×1.5 L=450EA
27Nut A16GB/T 5647-2008EA
28Copper pipe 016×1.5 L=700016×1.5 L=700EA
29Sealing elementKR106.16.20.52EA
30ConnectorKR106.16.20.54EA
31Lip type seal ring FB 200X230X15GB/T 13871-1992EA
32Inertia brake deviceKR106.22.31.00EA
33Friction wheelKR106.07.30.06EA
34Inner gear SleeveKR106.07.30.07EA
35O seal ring 200X5.3GB/T 3452. 12005EA
36GlandKR106.07.30.09EA
37Press plateKR106.07.30.10EA
38Outer gear ringKR106.07.30.22EA
39Shaft sleeve L=50KR106.22.30.05EA
40Bearing 320X180X86KR106.22.30.00EA
41Left bearing seatKR106.22.30.06EA
42Chain wheel P=38,1. Z=22KR106.22.30.08EA
43Chain wheel P=38.1 Z=26KR106.22.30.10EA
44Small chain weel P=12.7 Z=62KR106.22.30.12EA
45Right bearing seatKR106.22.30.14EA
46Drum type gear couplingGII CL12-3H215AEA
47Bolt M20X80GB/ T 5782-2000EA
48Nut M20GB/ T 6170-2000EA
49Bolt M27X100GB/T 5783-2000EA
50Washer 27GB/ T 93-1987EA
51NUT M 27GB/ T 6170 -2000EA
52Chain wheel P=50.8 Z=19KR106.16.40.07EA
53Shaft sleeve L=42KR106.16.40.08EA
54Bearing 190X340X12023238CC/W33EA
55Shaft sleeve L=96KR106.22.40.05EA
56Chain wheel P=38.1 Z=66KR106.22.40.08EA
57Inner gear sleeve Z=44 m=8KR106.22.40.12EA
58Outer gear sleeveKR106.22.40.13EA
59Chain wheel P=38.1 Z=47KR106.22.40.15EA
60Lip type seal ring FB 220X250X15GB/T 13871 -1992EA
61Pad tl.5KR106.16.40.22EA
62Pad t0.5KR106.16.40.24EA
63Pad t1KR106.16.40.23EA
64Bearing 220X340X9023044CC/W33EA
65Bearing 220X340X56NU 1044 MAEA
66Adjusting pad t0.5KR106.16.40.21EA
67Bolt M27X60GB/T 5783 -2000EA
68Bolt M16X45GB/T 5781-2000EA
69Pipe sleeve 10GB/T 5646-2008EA
70Hollow shaft water gas tap116.18C.00EA
71Oil cup M10x1JB/T 7940.1-1995EA
72Connector R1/4″-M16x1.5KR106.16.40.28EA
73Oil pump deviceKR106.07.289.00EA
74Discharge filterWUI-A63*100EA
75Nozzle R1/4KR106.16.210.29EA
76Two -way cylinder and locking unitPRA-DA-080-0100EA
77Gear leverKR106.22.183.00EA
78Shifting forkKR106.22.187.00EA
79Jaw1822122004EA
80Connecting rodKR106.22.180.01EA
81Oil baffle plate t10KR106.22.180.03EA
82Water vapor instrument deviceKR129.01.00EA
83ShaftKR129.01.05EA
84Lip type seal ring FB 80X100GB 13781-1992EA
85V fabric insertion seal ring (A)70X95HG4-337-66EA
86Pressure springKR129.01.06EA
87O ring 75X5.3GB/T 3452.1-2005EA
88Round nut M68x2GB/T 812-1988EA
89Spring seatKR129.01.15EA
90RollerKR106.09.12.00EA
91Bearing 1207 35x72x17GB/T281-1994EA
92ShaftKR106.09.10.03EA
93Retainer ringKR106.09.10.04EA
94DiscP713-04EA
95Main service cyliner assemblyKG-00EA
96Spring, Caliper returnKQ-48EA
97Pin, Emergency SupportKQ-12EA
98Pin, CylinderKQ-08EA
99Cap ScrewKQ-51EA
100Pin, Caliper PivotKQ-10EA
101Pin, Brake PadKQ-11EA
102Long Bolt of Brake BlockKQ-49EA
103Bolt of Brake BlockKQ-50EA
104BushKQ-33EA
105Brake blockKQ-21EA
106BushKQ-32EA
107BushKQ-34EA
108O RingKG-81EA
109BA seal ringKG-82EA
110Dust-Proof ringKG-83EA
111Wiper, RodKG-84EA
112BA seal ringKG-85EA
113Combined Seal Washer 14KG-72EA
114One-Way Oil Injecting ValveKG-61EA
115Articulated BodyKQ-59EA
116Hollow AdapterKQ-54EA
117BushKG-31EA
118BushKB-35EA
119BushKB-37EA
120BushKB-38EA
121Pin, Emergency SupportBG-13EA
122BushBQ-34EA
123Emergency cyliner assemblyBG-00CEA
124Pin, CylinderBQ-09EA
125Pin, Caliper PivotBQ-10EA
126Pin, Brake PadBQ-11EA
127BushBQ-33EA
128Brake blockBQ-22EA
129BushBQ-32EA
130BushBG-31EA
131Screw PlugBG-42EA
132O RingBG-81EA
133BA Seal ringBG-82EA
134BA Seal RingBG-89EA
135Wiper, RodBG-88EA
136Working plungerBG-07EA
137SpringBG-47EA
138Seal ringBG-86CEA
139Dust-Proof ringBG-87EA
140BushBB-36EA
141BushBB-35EA
142Toggle valve FP-L6Qy434EA
143Air filterQSL-L25EA
144Pressure regulating relayQY411EA
145Connector M27x1.5-R1/21QT-27-08SPEA
146Tee Rc1/4GB/T 14383-2008EA
147Shuttle valve SM-L6QY425EA
148Connector NPT1/4-M16x1.51QN-16-04EA
149Connector G1/8-M16x1.51QG-16-02EA
150Connector G3/8-M16x1.51QG-16-06EA
151Connector M18x1.5-NPT1/41QN-18-04EA
152Rotate gas guide jointXJ-L15EA
153Reducing tee Rc1x1x1/2GB/T 14383 -2008EA
154Pipe sleeve 16GB/T 5646 -2008EA
155Nut A 10GB/T 5647-2008EA
156BushKB-36EA
157BushBB-37EA
158BushBB-38EA
159Connector Rc3/8″-M18x1.5KR106.22.270.08EA
160Connector M18x1.5-NPT1/21QN-18-08EA
161Lip type seal ring FB 240X270X15GB/T 13871-1992EA
162Bolt M27X95GB/T 5783-2000EA
163Shifting forkKR106.07.42.00EA

Field Failure Repair Case Studies

Case 1: 160-4 Drive Chain Breakage & Hoisting Shutdown

A JC70D rig suffered sudden hoisting failure due to a fractured 160-4 oilfield chain, caused by excessive wear and insufficient lubrication. Installing OEM SY/T5595-1997 compliant 160-4×200 chains restored full power transmission, eliminated breakage risks, and resumed heavy-duty drilling operations.

Case 2: LT1168 Clutch Slippage & Torque Loss

The E-2000-D drawworks experienced severe clutch slippage during 2000HP heavy hoisting, traced to worn OEM friction wheels (KR106.16.20.25) and damaged clutch hubs. Replacing OEM clutch friction components restored full 305T torque capacity, eliminating slippage and ensuring stable load handling.

Case 3: 22238CC/W33 Bearing Failure & Abnormal Vibration

Excessive vibration and noise from the drawworks main shaft indicated a failed 22238CC/W33 spherical roller bearing, caused by contamination and fatigue. Swapping in OEM precision bearings eliminated vibration, restored smooth shaft rotation, and prevented further damage to internal drive components.

Frequently Asked Questions (FAQ)

QuestionAnswer
Are these parts compatible with all KERUI E-2000-D (JC70D 2000HP) drawworks?Yes, this parts list is designed exclusively for KERUI E-2000-D 2000HP drawworks paired with JC70D rigs, matching OEM part numbers and API 4F specifications for full drop-in fitment.
Do the oilfield chains meet SY/T5595-1997 industry standards?Absolutely, all 160-4/120-6 drive chains comply with SY/T5595-1997 standards, matching KERUI OEM tensile strength and wear resistance requirements for heavy-duty use.
Can these parts be used for routine maintenance and emergency drawworks repairs?Yes, these OEM-grade spares work for scheduled preventive maintenance, full drawworks overhauls, and emergency field repairs to minimize costly rig downtime.

Procurement Guidance & Closing Value Statement

This KERUI E-2000-D (JC70D 2000HP) drawworks spare parts catalog serves as both a formal procurement benchmark and a technical troubleshooting reference, designed to eliminate the risks of substandard aftermarket parts, reduce long-term maintenance expenses, and uphold the safety and operational reliability of your 2000HP heavy-duty drilling drawworks. Every part is a verified OEM-certified component that guarantees perfect fitment, consistent heavy-load performance, and compliance with API 4F and industry quality standards, making it the definitive resource for maintaining KERUI E-2000-D drawworks.

Whether you need to replace worn drive chains, faulty clutches, damaged bearings, degraded seals, or worn brake components to restore your drawworks functionality, or stock critical OEM spares for routine maintenance and unforeseen breakdowns, this catalog provides the exact part numbers, quantities, and specifications your operation demands. Secure your supply of authentic KERUI E-2000-D drawworks spare parts today to protect your equipment investment, maintain uninterrupted heavy-duty drilling hoisting operations, and keep your rig running safely and efficiently in the field.

Product Description