Product Introduction
Our BRANDT mud conditioner parts lineup includes complete hydrocyclone header assemblies, 4” and 10” CTX replacement cones, adjustment nuts, bushings, apex inserts, overflow elbows, Victaulic couplings with seals, stainless steel clamp bands, fluid splitters, and 0-100 PSI pressure gauges. Each part is crafted from abrasion-resistant urethane, corrosion-resistant 316 stainless steel, and high-pressure elastomer seals, engineered to withstand the abrasive nature of drilling mud and continuous high-flow operation. This comprehensive selection supports targeted component replacement, full hydrocyclone module overhauls, and seal/ clamp repairs, making it the definitive sourcing solution for BRANDT King Mud Conditioner maintenance.
Functional Capabilities
- High-Efficiency Solids Removal: 4” urethane hydrocyclones separate 15-70 micron solids at 50-65 gpm per cone, while 10” CTX cones handle high-flow heavy mud purification for large-scale drilling operations.
- Stable Flow Control: Precision-machined cones and adjustment nuts maintain consistent flow rates and pressure, preventing mud bypass and ensuring thorough solids separation.
- Leak-Free Fluid Handling: OEM-spec Victaulic seals and clamp bands create watertight connections at pipe joints, eliminating mud leakage and pressure loss.
- Accurate Pressure Monitoring: 0-100 PSI pressure gauges provide real-time system pressure readings, enabling technicians to adjust flow and prevent overpressure damage.
- Modular Repair Design: Individual cone sections, apex inserts, and seals allow targeted replacement of worn parts, reducing maintenance costs and part waste.
- Abrasion Resistance: Urethane cone materials withstand prolonged exposure to abrasive drilling solids, extending service life between replacements.
Structural Design Features
- Exact BRANDT OEM Fit: All parts match original BRANDT King Mud Conditioner dimensions and part numbers, ensuring seamless drop-in replacement and cutting installation time by 50%.
- High-Wear Urethane Construction: Hydrocyclone cones feature thick urethane liners resistant to drilling mud abrasion, rated for 8,000+ operating hours of continuous use.
- Corrosion-Resistant Hardware: 316 stainless steel clamp bands and fasteners prevent rust and degradation in wet, high-moisture mud system environments.
- High-Pressure Seal Compatibility: Victaulic Style 77/78 seals are rated for 75 ft head pressure, maintaining tight seals under full operational flow.
- API 13C Compliance: All solids control components meet global drilling fluid processing standards, ensuring regulatory approval for oilfield use.
Applicable Operating Conditions
These BRANDT mud conditioner components are engineered to perform reliably in demanding drilling mud processing scenarios, including:
- BRANDT King Mud Conditioner units for onshore/offshore drilling mud solids control
- High-flow mud processing up to 1,560 gpm (354 m³/hr) at 75 ft head pressure
- Abrasive drilling mud with 15-70 micron solid particles requiring desilting/desanding
- Continuous 24/7 mud conditioning operations in harsh oilfield environments
- API 13C compliant drilling fluid purification and solids removal systems
Maintenance & Service Recommendations
- Inspect hydrocyclone cones and apex inserts every 1,000 operating hours for abrasion, cracking, or wear; replace worn components to maintain solids removal efficiency.
- Check Victaulic coupling seals and clamp bands monthly for deterioration or loosening, tightening clamps and replacing seals to prevent mud leakage.
- Calibrate 0-100 PSI pressure gauges quarterly to ensure accurate pressure monitoring, replacing faulty gauges immediately to avoid system damage.
- Clean hydrocyclone internals and overflow elbows every 2,000 hours to remove accumulated solids, preventing flow blockages and pressure buildup.
- Lubricate adjustment nuts with mud-compatible lubricant to ensure smooth flow rate adjustments and prevent seizing.
- Store spare urethane components in a cool, dry area away from direct sunlight to preserve material integrity and prevent premature degradation.
- We supply the following spare parts:
| ITEM | DESCRIPTION | UNIT |
| 1 | BRANDT™ Mud Conditioner Hydro cyclone Header Assy suitable to be mounted on BRANDT King Mud Conditioner includes twenty-four (24) durable 4″ urethane hydro cyclones cones rated for up to 1,560 gpm (354 m3/hr) at 75 ft of head. Solids removal range is 15-70 micron; 50-65 gpm per cone . | SET |
| 2 | Cone, Complete 4” | EA |
| 3 | Nut Adjusting 4 | EA |
| 4 | Bushing / Desilter Cone | EA |
| 5 | Apex 4 | EA |
| 6 | Elbow, Overflow | EA |
| 7 | Victaulic coupling 2″ with seal, Style 78 | EA |
| 8 | Seal for Victaulic Coupling 2″ with seal, Style 78 | EA |
| 9 | GAUGE 0-100 PSI 2 1/2″ FACE | EA |
| 10 | Hydro cyclone unit with collecting Pan includes Three(3) durable 10″ urethane hydro cyclones cones Part no: DSN-3H-10CTX | SET |
| 11 | Cone, Complete 10” CTX GxG Part no: 106-200 | EA |
| 12 | Fluid Splitter, 10” CTX GxG Part no: 106-207 | EA |
| 13 | Cone Middle Section 10” CTX Part no: 106-208 | EA |
| 14 | Cone Bottom Section 10” CTX Part no: 106-201:4AP | EA |
| 15 | Clamp Band 5” SS Part no: 514-629 | EA |
| 16 | Clamp Band 10” SS Part no: 100-111 | EA |
| 17 | Nut Adjusting 10” CTX Part no: 106-205 | EA |
| 18 | Apex, 1.25” for 10” CTX Part no: 106-204:4AP | EA |
| 19 | GAUGE 0-100 PSI 2 1/2″ FACE BO Part no: HG | EA |
| 20 | ELBOW OVERFLOW 5″ CTX Part no: P20-5-1 | EA |
| 21 | CLAMP VICT 5 W/SEAL STY78 Part no: 14Z | EA |
| 22 | Seal for CLAMP VICT 5 W/SEAL STY78 Part no: 10HX | EA |
| 23 | CLAMP VICT 8 W/SEAL STY77 Part no: 14C | EA |
| 24 | Seal for CLAMP VICT 8 W/SEAL STY77 Part no: 10V | EA |
Field Failure Repair Case Studies
Case 1: 4” Hydrocyclone Cone Abrasion & Solids Removal Loss
Severe abrasion on a 4” hydrocyclone cone reduced solids removal efficiency, leading to poor mud quality. Installing a new complete 4” cone restored targeted 15-70 micron separation performance.
Case 2: Victaulic Coupling Seal Leakage
A worn 2” Victaulic Style 78 seal caused significant mud leakage at the pipe joint, reducing system pressure. Replacing the faulty seal with an OEM-spec part eliminated leakage and stabilized pressure.Case 3: 10” CTX Apex Wear & Flow InstabilityA degraded 1.25” apex insert on a 10” CTX hydrocyclone caused erratic flow and incomplete solids separation. Fitting a new apex insert (Part No. 106-204:4AP) restored consistent flow and purification.
Frequently Asked Questions (FAQ)
| Question | Answer |
| Are these parts exclusively compatible with the BRANDT King Mud Conditioner? | Yes, all components are precision-designed to match the BRANDT King Mud Conditioner’s OEM specifications, flow rates, and mounting dimensions for direct fit. |
| What solids size range do these hydrocyclone parts handle? | The 4” hydrocyclones target 15-70 micron solids removal, the standard range for desilting and desanding drilling mud. |
| What is the maximum flow capacity of the 4” hydrocyclone header assembly? | The complete 24-cone 4” hydrocyclone header assembly supports a maximum flow rate of 1,560 gpm (354 m³/hr) at 75 ft of head pressure. |
Procurement Guidance
For mud system maintenance teams, solids control specialists, and procurement specialists tasked with maintaining BRANDT King Mud Conditioner performance and API compliance, this catalog is your definitive sourcing solution for high-quality, OEM-matched spare parts. It provides full transparency on part descriptions, OEM part numbers, flow specifications, and compatibility details, serving as both a formal procurement compliance standard and a practical field troubleshooting reference for mud conditioner repairs and overhauls. Whether you need replacement hydrocyclone cones for solids control, seals for leak prevention, or pressure gauges for system monitoring, every part is engineered to resolve common BRANDT mud conditioner failures and deliver consistent, long-lasting mud purification performance in harsh oilfield conditions. Submit your detailed inquiry with specific part numbers, hydrocyclone size (4”/10” CTX), required quantities, and maintenance scope to secure precision-matched components tailored to your BRANDT mud conditioner needs.
