Detailed Product Introduction
This KDC Rig23 electrical parts collection covers all mission-critical subsystems for reliable rig operation: SCR House AC/DC control modules, exciter PCBs, and power limit controllers; TDS-11SA top drive encoders, pressure switches, selector switches, and solenoid valves; KEMS 15-inch HMI screens, pressure transducers, proximity sensors, and signal converters; Driller Cabin joysticks, analog gauges, emergency stop switches, and rheostats; Baylor 3550HS brake firing boards and temperature switches; and HPU pressure sensors, solenoid valves, and RTD temperature probes. Each component is tied to its specific KDC Rig23 system and NOV part number, ensuring perfect drop-in fit with zero wiring modifications required.
Functional Performance & Value Highlights
- Minimize Rig Electrical Downtime: OEM-matched electrical components eliminate compatibility issues, cutting repair and replacement time by 70% to keep drilling operations on schedule.
- Hazardous Area Compliance: All electrical parts meet ATEX, UL/CSA, and IECEx standards for use in explosive gas environments, eliminating safety compliance risks.
- Stable System Performance: Precision PCBs, encoders, and transmitters deliver ±0.5% signal accuracy, maintaining consistent rig control and real-time monitoring.
- Extended Service Life: Industrial-grade components resist rig vibration and temperature extremes (-40°C to +85°C), reducing replacement frequency and long-term maintenance costs.
Structural & Engineering Features
- Exact KDC Rig23 OEM Fit: All parts machined and wired to NOV’s original specifications for seamless plug-and-play installation, no custom fabrication needed.
- Heavy-Duty Industrial Construction: Encapsulated PCBs, sealed sensors, and rugged joysticks resist dust, moisture, and continuous rig vibration.
- Standardized Signal Compatibility: 24VDC control voltage, 4-20mA analog signal output, and plug-and-play connectors ensure seamless integration with existing rig systems.
- Modular Component Design: Pre-calibrated sensors and pre-programmed PCBs streamline repairs, reducing technical troubleshooting time for maintenance crews.
Applicable Operating Conditions
These KDC Rig23 electrical spare parts are built fordemanding onshore drilling rig environments where reliable electrical control is critical, including:
- KDC Rig23 NOV SCR House power control operations
- VARCO TDS-11SA top drive electrical actuation and monitoring
- KEMS real-time rig parameter monitoring and data acquisition
- Driller cabin manual control and analog gauge monitoring
- Baylor 3550HS elmagco brake electrical control
- HPU hydraulic power unit electrical sensor and valve control
- ATEX-certified hazardous area drilling operations
Professional Electrical Maintenance & Troubleshooting Recommendations
- PCB & Module Inspection: Inspect control modules and PCBs for corrosion or burn marks monthly; replace faulty units immediately to prevent system-wide failure.
- Sensor Calibration Checks: Calibrate pressure transmitters, encoders, and proximity sensors every 1,000 operating hours to maintain signal accuracy.
- Wiring & Connector Care: Inspect plug connectors for loose connections or corrosion quarterly; apply dielectric grease to prevent moisture damage.
- Switch & Joystick Testing: Test emergency stop switches, selector switches, and joysticks before each shift to ensure responsive operation.
- Scheduled Component Replacement: Replace rheostats, potentiometers, and solenoid valves every 20,000 operating hours to prevent unexpected failure.
- We supply the following spare parts:
| No. | Description | Speccification / Model | Unit | Remark |
| 1 | AC MODULE | P/N: 0521-2500-00; | EA | |
| 2 | DC MODULE | P/N: 0522-2400-21; | EA | |
| 3 | EXCITOR PCB | P/N: 0509-7901-00; | EA | |
| 4 | POWER LIMIT CONTROLLER | P/N: 0000-7497-01; | EA | |
| 5 | CONTROL BUTTON | P/N: 0100-1518-01; A, B, C 3HD, OFF-IDLE-RUN , PB1(GEN) | EA | |
| 6 | POTENTIOMETER | P/N: 0506-0001-00; RHEOSTAT, 1KOHM, 25W, POT1,2PE H | EA | |
| Top Drive NOB Job No: 145730C | ||||
| 1 | ENCODER | P/N: 115299, ENCODER, DIGITAL,F/VARCO TDS-11SA TOP DRIVE | EA | |
| 2 | BELT & PULLY | P/N: 120117, BELT, (MT) TIMING,F/VARCO TOP DRIVE TDS-11SA | EA | |
| 3 | PRESSURE SWITCH FOR IBOP | P/N: 83095-1, SWITCH, PRESSURE PHM31 UL/CSA,F/ VARCO TDS-11SA | EA | |
| 4 | PRESSURE SWITCH FOR BLOWER | P/N: 76841, SWITCH, PRESSURE TDS-3 EEX,F/VARCO TDS-11SA TOP | EA | |
| 5 | PRESSURE SWITCH FOR OIL | P/N: 87541-1. SWITCH, PRESSURE 30″ HG-20 PSI (EEXD) NEO-DYN SERIES | EA | |
| 6 | Two Position Switch | P/N: 30087708-26; SWITCH,SELECTOR 2 POS LR DC,F/VARCO TDS-11SA; | EA | |
| 7 | Three Position Switch | P/N: 30087708-36; SWITCH,SELECTION 3 POS MT/LR,F/VARCO TDS-11SA; | EA | |
| 8 | Potentionmeter 10k | P/N: 81736-2, POTENTIOMETER, 2W 10K | EA | |
| 9 | Indicating Light | P/N: 30087708-38, LIGHT,INDICATIING 24V DC RED | EA | |
| 10 | Solenoild Valve | P/N: 127908-J2; 3-POS 24VDC | EA | |
| 11 | Solenoild Valve | P/N: 127908-D2; 2-POS, 24VDC | EA | |
| 12 | RHEOSTAT | P/N: 116551, THROTTLE,VDC,F/VARCO TDS-11SA | EA | |
| 13 | Push Button | P/N: 30087708-02, PUSH BUTTON,FLUSH,LR/BLKDC,F/ VARCO TDS-11SA | EA | |
| KEMS System NOV Job No: 43063518 | ||||
| 1 | KEMS SCREEN | P/N: 16500882-001, 15″HMI-HAZARDS AREA W WINDOWS 7 | EA | |
| 2 | ENCODER | P/N: 10077607-001; ENCODER-I.S.512PPR 1-1/4″ 14UNS; | EA | |
| 3 | PROXIMITY | P/N: 10043709-001; SW-PROXIMITY, INDUCTIVE, W/FLYIN | EA | |
| 4 | TRANSMITTER | P/N: 10044756-001; TRANSMITTER, PRESSURE 0-600/3KPSI HOOKLOAD | EA | |
| 5 | PRESSURE TRANSDUCER | P/N: 10077045-001; PRESSURE TRANSDUCER, 10K STANDPIPE; | EA | Alternate number |
| 6 | BARRIER CONVERTER | P/N: 10050899-001; CONV-POV; VDC, MA IN/VDC; MA OUT | EA | |
| 7 | BARRIER SWITCH ISOLATOR | P/N: 10043273-001; BARRIER, IS SWITH ISOLATOR | EA | |
| 8 | CONVERTER | P/N: 10065449-001; ISOL-GALV 1IN ISmA/ 2OUT S.A. | EA | Alternate number |
| 9 | CONN-PLG, 10M, INLINE, CRIMP | P/N: 0001-0619-61; | EA | |
| 10 | CONN-PLG, 10F, INLINE, CRIMP | P/N: 0000-9670-94; | EA | |
| 11 | BELT | P/N: 983606-005 | PCS | |
| 12 | TIMING PULLEY – SHAFT | P/N: 40222906-001 | EA | |
| 13 | TIMING PULLEY – ENCODER | P/N: 40222907-001 | EA | |
| 14 | NYLON BALL BEARING | P/N: 985833-002 | EA | |
| 15 | BALL BEARING | P/N: 985835-001 | EA | |
| 16 | SHAFT | P/N: 40222903-001 | EA | |
| 17 | HIGH LOAD BEARING BODY, ENCODER | P/N: 4022902-001 | EA | |
| Driller Cabin | ||||
| 1 | Joystick for Elmagco | P/N: 55858, CONTROL, DRILLERS F/ BAYLOR BRAKE CONTROL MODEL# 5250HS | EA | |
| 2 | Gauge Analog, Hydralic supply disk brake | P/N: 10547487-001, Gauge Analog, for Hydralic supply, disk brake | EA | |
| 3 | Meter Analog Emmergency caliper | P/N: 10547488-001, Gauge Analog, for Emmergency caliper. | EA | |
| 4 | Meter analog ODS caliper | P/N: 11405053-001, Gauge Analog for ODS service caliper | EA | |
| 5 | Meter analog DS caliper | P/N: 114050052-001, Gauge Analog for DS service caliper | EA | |
| 6 | Meter analog DS supply pressure | P/N: 11405050-001, Gauge Analog for DS supply pressure | EA | |
| 7 | Meter analog ODS supply pressure | P/N: 11405051-001, Gauge Analog for ODS supply pressure | EA | |
| 8 | Meter analog – DW low clutch | P/N: 10547502-001, Gauge Analog for DW low clutch | EA | |
| 9 | Meter analog -DW high clutch | P/N: 10547503-001, Gauge Analog for DW High clutch | EA | |
| 10 | Meter analog -DW Air supply | P/N: 10547584-001, Gauge Analog for DW Air supply | EA | |
| 11 | Meter analog -DW lube oil | P/N: 10547500-001, Gauge Analog for DW Lube oil | EA | |
| 12 | Meter analog _DW Brake cooling water | P/N: 10547583-001, GAUGE A…DW BRAKE COOLING WATER | EA | |
| 13 | Switch Emergency Park Brake | P/N: 10043725-001, SW-EM STOP -TURN TO RELEASE. | EA | |
| 14 | Park Brake Contact Blocks | P/N: 10043698-001, 1 X NC CONTACT BLOCKS | EA | |
| 15 | RHEOSTAT | P/N: 10049321-001, RHEOSTAT-1KOHM; DUAL ASSY, RTI | EA | |
| 16 | Joystick Cathead Hydralic | P/N: 10043675-001, JOYSTICK-FULL BK TO FULL FWD | EA | |
| 17 | Joystick for DISC BRAKE | P/N: 10065542-001, JOYSTICK-CNTR-FWD-STAY LEFT, F/ DISK BRAKE | SET | |
| 18 | JOYSTIC HIGH/LOW CLUTCH | P/N: 10065731-001, JOYSTICK-SW 22MM 2POS MOMENTRY, F/ DRILLER CONSOLE. | EA | |
| BAYLOR BRAKE MODEL NO:3550 HS ; CONTROL UNIT MODEL NO: | ||||
| 1 | SWITCH FLOW PADDLE | P/N: 6525-80-0005, SWITCH,FLOW PADDLE,1NPT,F/BAYLOR ELMAGO BRAKE SYSTEM | EA | |
| 2 | SWITCH TEMP | P/N: 6525-90-0019, SWITCH,TEMP. CLOSE AT 160 DEG,F/ELMAGO BRAKE COOLING SYSTEM | EA | |
| 3 | FIRING BOARD | P/N: 55854, CIRCUIT, FIRING (PC BOARD),F/BAYLOR BRAKE (55854+77) | EA | |
| 4 | AUXILAIRY PCB | P/N: 55856-2, PCB, BRAKE WATER ALARM,F/BAYLOR BRAKE CONTROL | EA | |
| 5 | BARRIER LOOP | P/N: 6425-06-0003, BARRIER, LOOP F/ BAYLOR BRAKE CONTROL | EA | |
| HPU | ||||
| 1 | /p | P/N: 10541947-001, RTD,TEMP RANGE-60 TO +600,4-20 MA,EX,PR ATEX | EA | |
| 2 | Pressure Sensor | P/N: 7818889, SWITCH,PRESSURE,F/SCHEMATIC DRAWWORKS D-1500E | EA | |
| 3 | Level Sensor | P/N: 10068400-001 SWITCH OIL LEVEL (FLOAT) | EA | |
| 4 | 2 POS-Four Way Valve | P/N: 10529054-001, VALVE 2 POSITION/ FOUR WAY-24 VDC, DIRECT;CE/ATEX;SPO | EA | |
| 5 | Three Way Solenoid Valve | P/N: 10745078-001, VALVE 3 WAY SOLENOID. | EA | |
| 7 | PRESSURE TRANSMITTER | P/N: 10519000-006, PRESS. TRANSMITTER 3000 PSI | EA | |
Field Rig Electrical Fault Repair Cases
Case 1: TDS-11SA Top Drive Encoder Failure
KDC Rig23’s TDS-11SA top drive lost position feedback due to a failed digital encoder (P/N 115299). Installing a new OEM encoder restored real-time position monitoring, allowing resumption of safe top drive operation.
Case 2: Baylor 3550HS Brake Firing Board Malfunction
The elmagco brake system failed to engage due to a faulty firing board (P/N 55854). Replacing the PCB firing board fixed the brake control issue, restoring emergency brake functionality and rig safety.Case 3: KEMS Pressure Transducer Signal LossKEMS system lost standpipe pressure data due to a failed 10K psi pressure transducer (P/N 10077045-001). Swapping in a new calibrated transducer restored real-time pressure monitoring, ensuring safe drilling parameters.
Frequently Asked Questions (FAQ)
| Question | Answer |
| Are these parts exclusively compatible with KDC Rig23? | Yes, all electrical components are custom-designed for KDC Rig23’s NOV systems (SCR House, TDS-11SA, KEMS, Baylor 3550HS), guaranteeing OEM fit and compatibility. |
| Do these parts meet hazardous area safety standards? | Absolutely, all electrical components comply with ATEX, UL/CSA, and IECEx standards for use in explosive drilling rig environments, ensuring full safety compliance. |
| Do sensors and transmitters come pre-calibrated? | Most critical sensors (pressure transducers, encoders) ship with factory calibration, matching KDC Rig23’s system specifications for immediate installation and use. |
Procurement Guidance
For KDC Rig23 maintenance supervisors, drilling electrical technicians, and oilfield procurement teams responsible for rig electrical upkeep, this parts list is the definitive resource to minimize downtime, uphold global safety standards, and source guaranteed NOV OEM-compatible electrical components. Avoid the risks of generic non-compliant parts, costly electrical failures, and delayed drilling operations — this catalog provides a standardized procurement benchmark and technical repair reference for all critical KDC Rig23 electrical parts.
Secure these high-quality, ATEX/UL/CSA-certified KDC Rig23 electrical spare parts to execute fast, reliable on-site electrical repairs, maintain consistent rig control and monitoring, and protect your valuable drilling equipment from premature electrical failure. Each component is built to withstand the rigors of 24/7 onshore drilling operations, making this the trusted choice for keeping KDC Rig23 operating at peak electrical efficiency.
