The LXZ-5000 coiled tubing unit is a fully integrated, truck-mounted hydraulic operation system designed for efficient coiled tubing running, pulling, and well intervention services. It combines air, hydraulic, and electrical control systems into a single highly automated platform, offering reliable performance, precise control, and strong adaptability for complex oilfield operations. During operation, the coiled tubing is continuously spooled in and out of the reel and accurately injected into the wellbore through the injector system, enabling efficient and safe downhole intervention.
System Overview
- Single truck-mounted hydraulic drive coiled tubing unit
- Integrated air, hydraulic, and electrical control systems
- Designed for coiled tubing running, retrieval, and well intervention operations
- High automation level with compact integrated system architecture
Main Components
- Truck chassis
- Operator control cabin
- Water filling system
- Coiled tubing working reel
- Hose reel system
- Hydraulic system
- Electrical control system
- High-pressure hose assembly
- Crane system
- Injector head
- Blowout preventer (BOP) stack
- Injector support and outrigger system
Coiled Tubing Reel System
- Truck-mounted design for efficient storage and transportation
- Equipped with tubing guiding system for orderly spooling
- Welded steel structure, maximum outer diameter 3,006 mm
- Core shaft diameter 1,829 mm
- Integrated rotary joint and valves for circulation medium transfer
- Maximum working pressure: 70 MPa
- Equipped with temperature sensor (-50°C to 150°C) and pressure sensor (0–70 MPa)
Injector System
- Closed-loop hydraulic drive system for stable operation
- Dual low-speed high-torque hydraulic motors for precise control
- Chain-driven forward and reverse operation for running and pulling tubing
- Compatible with 1″, 1-1/4″, and 1-1/2″ coiled tubing
- Built-in weight sensor provides real-time load feedback
Control & Monitoring System
- Integrated driller control cabin for centralized operation
- Real-time display of key operational parameters
- Data recording, storage, and retrieval functions
- PLC-based control system for intelligent operation management
- Enhances safety, accuracy, and operational efficiency
This coiled tubing unit combines advanced hydraulic drive technology with intelligent automation control, delivering high efficiency, strong operational capability, and reliable performance for modern well intervention applications such as well cleaning, acidizing, and nitrogen lifting.
Product types and specifications:
| Model | LXZ-5000 | Model of engine | WP12.440 |
| Max. capacity of working reel | 1-1/4’5500m,1-1/2’4000m | Max. power / speed of engine | 323kW/2100r/min |
| O.D. of applicable coiled tubing | 1′, 1-1/4′, 1-1/2′ | Max. torque / speed of engine | 1920N·m/1400r/min |
| Max. working pressure | 70MPa | Model of crane | SQ12ZA3T |
| Max. continuous snubbing capacity | 135kN | Max. lifting moment of crane | 27.5 T· m |
| Max. continuous pulling capacity | 270kN | Max. working range | 10m |
| Max. pulling / snubbing speed | 60m/min | Working pressure of BOP | 70MPa |
| Accuracy of depth test | ±1m/1000m | Overall dimension | 12000*2700*4353 (mm) |
| Max. lifting capacity of crane | 12000kg | Total weight | 44t |