Duodao Hi-tech District,Jingmen,China
Info@bosaenergy.cn
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ABB VFD Spare Parts

1. Product Introduction This curated portfolio of ABB VFD spare parts (covering 3BHE, 3BHB, 1SFA, 3BSE standard part numbers) is precision-engineered to fully compatible with ABB ACS600, ACS800, and ACS880 series variable frequency drives — the most widely deployed VFD models for heavy-duty industrial drilling, pumping, compression, and power transmission systems. Every spare component is manufactured to […]

Product Description

1. Product Introduction

This curated portfolio of ABB VFD spare parts (covering 3BHE, 3BHB, 1SFA, 3BSE standard part numbers) is precision-engineered to fully compatible with ABB ACS600, ACS800, and ACS880 series variable frequency drives — the most widely deployed VFD models for heavy-duty industrial drilling, pumping, compression, and power transmission systems. Every spare component is manufactured to meet ABB original OEM specifications, with strict dimensional tolerances, electrical performance benchmarks, and durability ratings, eliminating the risks of mismatched parts and system failures.

2. Core Purpose & Target User Demands

Core Purpose: These ABB VFD spare parts are designed to resolve unplanned downtime, restore VFD electrical performance, extend equipment service life, and maintain stable operation of industrial drive systems under extreme load and harsh environmental conditions. They support emergency breakdown repairs, scheduled preventive maintenance, and system retrofits for ABB VFDs, ensuring consistent voltage regulation, current monitoring, fault protection, and signal transmission.

Target User Segments & Pain Points Addressed: This spare parts solution caters to drilling rig maintenance teams, industrial MRO technicians, heavy equipment service providers, and plant facility managers who face recurring VFD-related challenges: frequent component degradation from high-voltage stress, extended downtime from unobtainable OEM-grade spares, compatibility failures with generic replacement parts, and non-compliance with international export and safety standards for dual-use industrial components. We prioritize resolving these pain points by delivering verified, ready-to-install spares with full cross-reference data for old and new part numbers.

3. Key Functional Specifications

  • Precision Signal & Power Control: Core PCBs (OEI-BOARD 3BHE006373R0101, INT-2 BOARD 3BHE024855R0101) enable real-time current/voltage measurement, earth fault monitoring, and high-voltage drive control, with 99.5% signal transmission accuracy.
  • High-Voltage Energy Storage & Protection: Film capacitors (4.0UF 5250VP_MAX, 10UF 3300V) and power resistors (water-cooled 2.5 OHM, 200W 20K) withstand peak voltage surges up to 10KV, stabilizing VFD power output and preventing thermal burnout.
  • Safety & Compliance Assurance: Built-in arc monitors, safety relays, and thermostats meet IEC 61508 functional safety standards; dual-use components comply with ECN 3A001g2 export control regulations for global supply.
  • System Connectivity: Modbus adapters, I/O modules (DI810, AI820), and bus modems support seamless industrial communication, compatible with standard PLC and HMI systems.

4. Structural & Operational Features

All spare parts feature a rugged, industrial-grade structure with varnished PCB surfaces, corrosion-resistant terminals, and shock-absorbent housing to resist vibration, high humidity, and temperature fluctuations (-40°C to 85°C). The modular design allows tool-free or quick-install replacement, reducing maintenance labor time by up to 70% compared to custom-fabricated parts. Each component is labeled with clear old/new part number cross-references, simplifying inventory management and part selection.

5. Applicable Operating Conditions

These spares are optimized for extreme industrial工况 including offshore drilling platforms (high-salt, high-moisture environments), onshore oil/gas pumping stations (24/7 continuous operation), power generation facilities (high-voltage load fluctuations), and marine propulsion systems (mechanical vibration). They perform reliably under continuous high-load operation, intermittent startup/shutdown cycles, and harsh outdoor/indoor industrial settings.

6. Routine Maintenance & Care Recommendations

  • Preventive Inspection: Conduct visual and electrical tests every 3–6 months; check capacitors for leakage, resistors for discoloration, and PCBs for dust buildup, using calibrated multimeters to verify electrical parameters.
  • Storage Guidelines: Store spares in a dry, temperature-controlled environment (15–25°C, humidity <60%) with anti-static packaging to prevent electrostatic discharge (ESD) damage to sensitive electronic components.
  • Replacement Best Practices: Replace wearable components (capacitors, resistors) in full batches to maintain balanced system load; follow OEM torque specifications for terminal connections to avoid loose wiring faults.

We supply the following spare parts:

SL No.P/NDESCRIPTIONNew part NoRemark
13BHE006373R0101XV C769 AE101: OEI-BOARD3BHB049374R0001 
23BHE024747R0101GD C801 A101: RIGI CROWBAR DRIVE PCB VAR3BHE051592R0102 
33BHE021951R0124KV C758 A124: IPS DUAL VOLTAGE SUBPRINT  
43BHE024855R0101UF C921 A101: INT-2 BOARD VARNISHED3BHE024855R1101 
53BHE006412R0101UF C762 AE101: CURR.VOLT.MEASUR.INT:CVMI3BHE037864R0106 
63BHB007209R0105XV C767 AE105: SUBPRINT VOLT.ADJUST, SVA  
73BHB007211R0112XV C768 AE112:SUBPRINT SCA 1760A/1680A  
83BHL000986P8000THERMOSTAT KTO1140 (NORMAL CLOSED CONT.)3BHB054173R0001 
93BHL000606P0003CAPACITOR 4.0UF, 5250VP_MAX, FILM Dual-use items (ECN 3A001g2) and it can be supplied subject to international export control approval.
103BHB009946R0010CAPACITOR 10UF, 3300V, FILM 
113BHB029382R0001CAPACITOR 2X1300UF 2920V FILM  
123BHB024772R0001CAPACITOR 0,1UF, 4500V (SLI 7000-0,1 R)2UBA006857R0001 
133BHE003604R0102UF C765 AE102: EARTH-FAULT MONIT. EAF  
143BHE009017R0102XV C724 BE, VLSCD-BOARD SMD VARNISHED  
153BHB017688R0001ISOLATED POWER SUPPLY (IPS)  
163BHE031468R1447HIGH VOLTAGE RELAIS G81A 019, 10KV,30A  
173BHL000406P0102RESISTOR 200W, 20K, 5%  
18HIES308461R0012RESISTOR WATERCOOLED 2.5 OHM  
193BHL000406P0103RESISTOR 200W, 40K, 5%  
203BHB029979R0001PROTECTION RESISTOR  
21HIES308461R0001RESISTOR 12 OHM (WATER COOLED)  
221SFA611100R3105MP1-31W ILLUMINATED PUSHBUTTON WHITE  
231SFA611610R1010CONTACT 1NC MCB-01  
241SFA611620R1001MLB-1 LAMP BLOCK3AXD50000000360 
251SFA616921R2025KA2-2025 24 VDC LED WHITE3AXD50000000360 
261SFA611100R3103MP1-31R ILLUMINATED PUSHBUTTON YELLOW  
271SFA616921R2023KA2-2023 24 VDC LED YELLOW3AUA0000131794 
283BHB020938R0001CURRENT TRANSDUCER LF 1005-S/SP16 (LEM)64572881 
293BHE021083R0101XV C770 BE101: HVD BOARD VARNISHED  
303BHB011458R0001DIODE 6.5KV 64MM D931SH65T  
313BHL000396P0001DIODE PRESSP. 6KV, 51MM, 5SDF 0460F0001  
323BHB016120R0002RC-IGCT 5SHX 1960L0006, 91MM GVC736 3A001g2.
333BHB029838R0001DIODE PRESSPACK 6500V 2850A  
343BHB034889R0001THYRISTOR DCR2290V65  
353BHE020959R0124KV C757 A124: IPS SINGLE VOLTAGE 24V  
363BHE039426R0101UF C912 A101: COMBI OEI  
373BHL000764P0001CONTR. PANEL INTERF. CONN. BOARD NDPI-0258914444 
383BHL000510P0003MODBUS ADAPTER MODUL NMBA-0158919390 
393BSE013208R0001TB820V2 MODULE BUS MODEM63941450 
403BSE008508R0001DI 810 DIGITAL INPUT 24V D.C. 2X8 CH.63938718 
413BSE013230R0001TU810V1 COMPACT MTU3AXD50000566594 
423BSE008510R0001DIGITAL OUTPUT MODULE 24VDC 2*8 CH DO81063938726 
433BSE008514R0001DO820 DIGITAL OUTPUT, RELAY. NORMAL OPEN63938734 
443BSE013231R0001TU811 COMPACT MTU64059386 
453BSE008544R0001AI820 ANALOG INPUT 4*1 CH.3AXD50000050402 
463BSE008546R0001AO820 ANALOG OUTPUT 4*1 CH3AXD50000050403 
473BSE040662R0001ANALOG INPUT 1X8CH. RTD AI830A63938751 
483BHE011924R0002ELECTROLYTIC CAPACITOR 15MF / 420V  
493BHB001170P0001CAPACITOR 0.47UF/1000V 10%  
503BHB015946R0010CAPACITOR 0.5UF, 5000V, FILM  
513BHL000606P0001CAPACITOR 1.0UF, 4950V, FILM  
521SVR630794R3300CM-PVS.41 3X300-500VAC VOLTAGE SUPERV.1SVR730794R3300 
531SFA664001R1001ARC MONITOR TVOC-2-240  
541SFA664003R1040DETECTOR TVOC-2-DP4  
551SFA664003R1060DETECTOR TVOC-2-DP6  
561SFA664003R1080DETECTOR TVOC-2-DP8  
572TLA010026R0000SAFETY RELAY RT6  
581SVR427025R0000CP-C 24/10.0 POWER SUPPLY1SVR360663R1001 
591SVR427024R0000CP-C 24/5.0 POWER SUPPLY1SVR360563R1001 
603BHB015055R0001CONTROL PANEL, CDP312R68281059 
613BHL000190P0001COMPUTER PANEL-ACS 60758975974 + 68281059 
623BHL000765P0002CABLE FOR CONTROL PANEL CDP312 (5M)  
633BHL000861P0001CONNECTOR FOR PANEL ACS200-MP-010A 34MM10010390 
643BHL000868P0001WARNING STICKER PANEL CONNECTOR  
651SFA611400R1001ML1-100R INDICATION LAMP RED  
661SFA616921R2021KA2-2021 24 VDC LED RED3AUA0000132636 
671SVR405612R1000CR-M024DC3 INTERFACE RELAY W/O LED  
681SVR405651R2100LOGIC SOKET 3 CHANGEOVER FOR CR-M  
691SBL237001R1100AF26-30-00-11 24-60VAC/20-60VDC  
701SBN110108T1000BX4 10ST SCHUTZDECKEL  
71G3L1213501R0001BC6-22-00/24VDC CONTACTOR  
72G3L1201330R0002AUX. CONTACTOR CAF6-11E, 24VDC  
733BHB031455R0001TERMINAL BLOCK COU: PE1 / X110  
74GHS2701916R0001AUXILIARY CONTACTOR; S2-H1135076913 
75GHS2820164R0377MINIATURE CIRCUIT BREAKER; S282 UC-K 62CDS272061R0377 
761SAM201901R1001HKF1-11 AUXILIARY CONTACT BLOC 1NO+1NC64693026 
771SAM201907R1103SUPPLY TERMINAL S1-M3-25 – UL TYPE E  
781SAM350000R1012MS132-12 MM-STARTER ( 8.0…12.0 A)  
791SBN082306T2000BEA38-4 DIRECT ADAPTER FOR CONTACTOR  
801SAM350000R1008MS132- 4.0 MM-STARTER ( 2.5… 4.0 A)3AUA0000092953 
812CDS251001R0044MINIATURE CIRCUIT BREAKER S201-C43AUA0000126797 
822CDS200970R0002S2C-H10 AUXILIARY CONTACT NO2CDS200970R0032 
832CDS251001R0984MINIATURE CIRCUIT BREAKER S201-C 0,5  
84HUCD430225P0007RESISTOR 25W 22K 10%  
853BSE008538R0001TB807 MODULEBUS TERMINATOR63939455 
863BHB016790R0001RESISTOR SSX 26, 3.33MOHM, 3.9W  
871SFA611510R1001MPMT3-10R EMERGENCY STOP, TWIST RETURN  
881SFA611605R1120HOLDER WITH CONTACT BLOCK MCBH-02, 2NC  
891SFA616920R8053KA1-8053 EMERGENCY STOP SHROUD  
901SFA611100R3108MP1-31U ILLUMINATED PUSHBUTTON CLEAR  
911SFA616901R9002“I” TEXT CAP WHITE  
921SFA616901R9004“0” TEXT CAP WHITE  
931SFA611100R3104MP1-31L ILLUMINATED PUSHBUTTON BLUE  
941SFA616921R2024KA2-2024 24 VDC LED BLUE3AUA0000091300 
953BHB012331R0001RECTIFIER BRIDGE VUO 60-12 NO32UBA002429R0041 
963BHB012330R0001NTC RESISTOR 30A 1R SG405  
97GHV2501902R0002VARISTOR SUPPRESSOR RV-BC6/60  
98HIES308461R0014RESISTOR WATERCOOLED 1.25 OHM  
993BHE024577R0101AMC board  
1003BSE008516R0001AI810 ANALOG INPUT MODULE63938742 
1013BHE007154R0010THERMOSTAT KTS01141*250V AC3BHB054173R0002 
1021SBN010110R1010CA4-10 AUXILIARY CONTACT 1S3AUA0000091262 
1031SAM350000R1013MS132-20 MM-STARTER (16.0…20.0 A)3AUA0000092958 
1041SAM201906R1103POWERBAR PS1-3-0-65 – FOR 3 COMPONENTS  
1052CDS252001R0984CONTACT PROTECTION SWITCH S202-C0.5  

Field Fault Repair Cases (Real Industrial Scenarios)

Case 1: Offshore Drilling Rig VFD Trip Fault

An offshore drilling rig experienced sudden VFD shutdowns with overcurrent error codes. Inspection revealed theOEI-BOARD (3BHE006373R0101) suffered thermal damage from high cabin temperatures. Replacing it with the upgraded spare (3BHB049374R0001) restored normal operation within 2 hours, eliminating unplanned downtime.

Case 2: Onshore Pump Station VFD Power Instability

A water injection pump station reported fluctuating motor speed and increased energy consumption. Testing showed degraded4.0UF film capacitors (3BHL000606P0003) with reduced capacitance. Installing new OEM-grade capacitors resolved voltage instability, cutting energy usage by 12% and restoring consistent pump performance.

Case 3: Industrial Drive Earth Fault Alarm

A factory VFD triggered persistent earth fault alarms, halting production. The issue was traced to a faulty earth fault monitor board (3BHE003604R0102). Swapping the defective board with a genuine spare cleared the alarm and resumed full production within 90 minutes.

Frequently Asked Questions (FAQ)

QuestionAnswer
Are these spares directly compatible with ABB ACS800 and ACS880 drives?Yes, every part is cross-referenced to fit ABB ACS600, ACS800, and ACS880 VFD models, with matching electrical and mechanical specs for plug-and-play installation.
Do you provide old and new part number cross-reference data?Absolutely, we include full old-to-new part number mappings (e.g., 3BHE006373R0101 → 3BHB049374R0001) to simplify part selection and avoid ordering errors.
Are dual-use components compliant with international export controls?Yes, dual-use parts (e.g., 3BHL000606P0003) adhere to ECN 3A001g2 regulations, and all necessary compliance documentation is provided for legitimate global shipments.

Closing Section: Procurement Guidance & Technical Support

Procurement & Technical Reference Call to Action

This complete range of ABB VFD spare parts is your reliable solution for emergency repairs, scheduled maintenance, and system retrofits, with full OEM compliance and proven performance in heavy industrial environments. Whether you need single components for urgent breakdown fixes or bulk quantities for planned overhauls, our inventory covers all critical part numbers with verified quality and accurate cross-referencing.

Use this document as yourofficial procurement and technical reference: match part numbers, confirm compatibility with your ACS600/ACS800/ACS880 drives, and follow the maintenance guidelines to prolong equipment life. For detailed technical specifications, part availability inquiries, or custom bulk order support, reach out to access full product documentation and expert assistance.

Product Description