Product Introduction
Our CSF-1600 safety device parts are premium OEM-equivalent components designed to safeguard the pump and drilling rig from catastrophic overpressure events, covering the JA-3 shearing safety valve and KB75 air dome assemblies. The lineup includes precision shearing pins, pistons, airbags, pressure gauges, seal rings, valves, and fastening hardware, crafted from heat-treated alloy steel, explosion-resistant elastomers, and pressure-rated industrial materials. All components meet strict API 7K and drilling pressure safety standards, making them the trusted choice for safety compliance, routine safety maintenance, and emergency safety system repairs.
Functional Specifications
- Overpressure Protection: The JA-3 shearing safety valve activates automatically at pre-set pressure thresholds, shearing the designated pin to relieve excess pressure and prevent pump or rig damage, with a 0-25Mpa operating range matching CSF-1600 pump specifications.
- Pressure Stabilization: KB75 air dome components regulate system pressure fluctuations, absorbing hydraulic shocks and maintaining stable pumping pressure to reduce stress on safety and fluid end parts.
- Visual Pressure Monitoring: 0-25Mpa pressure gauges provide real-time pressure readings, enabling technicians to detect abnormal pressure spikes before safety hazards occur.
- Leak-Free Sealing: High-pressure seal rings and gaskets maintain airtight/pressure-tight integrity, preventing pressure leaks that compromise safety device functionality.
- Reliable Emergency Activation: Precision shearing pins, locking springs, and piston assemblies ensure consistent, predictable safety valve activation with zero false trips or failed shutdowns.
Structural Characteristics
These CSF-1600 safety device components feature a rugged, safety-optimized structural design: the JA-3 shearing valve uses a modular piston-and-shear pin assembly for quick replacement of worn safety parts, while the KB75 air dome incorporates a reinforced shell assembly and durable airbag for shock absorption. All fastening hardware (pins, nuts, washers) is pressure-rated and corrosion-resistant, with a compact, pump-integrated design that fits seamlessly into the CSF-1600’s existing safety system without modifications.
Applicable Operating Conditions
These safety components are engineered to perform reliably in the harshest drilling environments: onshore deep-well oil/gas drilling, offshore platform well servicing, directional drilling, geothermal drilling, and high-pressure abrasive mud circulation operations. They tolerate extreme temperature fluctuations (-20°F to 220°F), corrosive drilling fluids, continuous high-pressure cycling, and high-vibration rig conditions, maintaining full safety functionality in remote land rigs, offshore vessels, and high-risk drilling sites worldwide.
Maintenance & Servicing Recommendations
To ensure continuous safety functionality and regulatory compliance, follow these industry-approved maintenance protocols: inspect JA-3 shearing valve components (shearing pins, pistons, springs) every 300 operating hours for wear, corrosion, or deformation, replacing worn parts immediately; test safety valve activation pressure quarterly to verify compliance with pre-set thresholds; inspect KB75 air dome airbags and seal rings every 450 hours for leaks or degradation, replacing damaged airbags promptly; calibrate 0-25Mpa pressure gauges semi-annually to ensure accurate readings; tighten all fastening hardware to OEM torque specifications to prevent pressure leaks; and store safety components in a dry, temperature-controlled environment to preserve material integrity.
- We supply the following spare parts:
| JA-3 Shearing safety valve | ||
| S/N | Name | Code |
| 1 | Joint | CS3303-01 |
| 2 | Retaining ring | CS3303-02 |
| 3 | Piston assembly | CS3303-03.00 |
| 4 | Valve | CS3303-04 |
| 5 | Piston rod | CS3303-05 |
| 6 | Buffer pad | CS3303-06 |
| 7 | Elastic cylindrical pin | CS3303-07 |
| 8 | Locking spring | CS3303-08 |
| 9 | Safety cover | CS3303-09 |
| 10 | Shearing plate | CS3303-10 |
| 11 | Searing pin | CS3303-11 |
| 12 | Warning nameplate | CS3303-12 |
| 13 | Pin roll | CS3303-13 |
| 14 | Wire retaining ring | CS3303-14 |
| 15 | Nameplate | CS3303-15B |
| 16 | Split pin 4×25 | GB91-76 |
| 17 | Nut M4 | GB52-76 |
| 18 | Nut M4×6 | GB67-76 |
| 19 | Nut M10×100 | GB30-76 |
| KB75air dome (CS33002-00) | ||
| S/N | Name | Code |
| 1 | Seal ring R30 | CS33001-05.35.13 |
| 2 | Bottom plug | JZR3-18 |
| 3 | Airbag | Y-60 |
| 4 | Shell assembly | PJC1-L8 |
| 5 | Cover | CS33002-08.00 |
| 6 | Three-way 1/4NPT | CS33002-07 |
| 7 | Joint 1/4NPT | CS33002-06 |
| 8 | Cover assembly of pressure gauge | CS33002-05 |
| 9 | Vent valve | CS33002-04.00 |
| 10 | Pressure gauge 0-25Mpa | CS33002-03.00 |
| 11 | Angle stop valve | CS33002-02 |
| 12 | Washe | CS33002-01 |
Field Failure Repair Case Studies
Case 1: Worn Shearing Pin Causing Failed Safety Valve Activation
A land drilling rig experienced a pressure spike on a CSF-1600 pump, with the JA-3 shearing safety valve failing to activate due to a fatigued shearing pin. Replacing the OEM-grade shearing pin, locking spring, and piston assembly restored proper safety valve functionality, passing all pressure safety tests and preventing potential rig damage.
Case 2: Leaking Airbag Degrading KB75 Air Dome Performance
An offshore service crew reported unstable pump pressure and frequent pressure fluctuations, traced to a ruptured airbag in the KB75 air dome. Installing a new airbag, seal ring R30, and bottom plug eliminated air leaks, restoring pressure stabilization and reducing hydraulic shock to the pump system.
Case 3: Faulty Pressure Gauge Leading to Unmonitored Pressure Spikes
A remote drilling rig faced an unforeseen overpressure event due to a malfunctioning 0-25Mpa pressure gauge that provided inaccurate readings. Replacing the gauge, cover assembly, and angle stop valve restored real-time pressure monitoring, allowing technicians to detect and address pressure anomalies before safety risks escalated.
Frequently Asked Questions (FAQ)
| Question | Answer |
| Are these safety parts compatible only with the CSF-1600 mud pump? | Yes, all components are precision designed exclusively for the Sichuan Petroleum CSF-1600 mud pump, matching OEM specifications for the JA-3 shearing safety valve and KB75 air dome exactly. |
| What pressure range is the safety device system rated for? | The complete safety assembly is rated for 0-25Mpa operating pressure, perfectly aligned with the CSF-1600 mud pump’s standard working pressure range. |
| Do these parts include all hardware for full safety device assembly? | Yes, this list includes all required pins, nuts, seal rings, joints, and fasteners for complete assembly and repair of the JA-3 shearing valve and KB75 air dome. |
Conclusion & Procurement Guidance
This CSF-1600 mud pump safety device parts list is your definitive, API-compliant resource for safety-critical procurement, maintenance, and repair needs for the CSF-1600 pump. It eliminates the risk of using non-compliant or ill-fitting safety components, provides clear part numbers and specifications for seamless, compliant ordering, and establishes a reliable technical standard for troubleshooting safety system malfunctions. Whether you are restocking routine safety spares, repairing a faulty JA-3 shearing valve, or servicing a KB75 air dome, this guide provides all critical details to make informed, safety-focused purchasing decisions. Choosing these certified, field-proven safety components ensures your CSF-1600 mud pump meets global drilling safety regulations, prevents costly overpressure incidents, protects rig personnel and equipment, and minimizes safety-related downtime. Reach out to secure these essential CSF-1600 safety device parts and maintain a fully compliant, reliable safety system for your drilling operations.
