Product Introduction
Our electrical components lineup covers explosion-proof pin sockets (EX133C20332PN), pin-and-sleeve receptacles (ADR series, FSQC series), heavy-duty industrial plugs (ACP, KJ, JP series), multi-conductor power cables, and armored Profibus cables for drilling rig power and control systems. Crafted from corrosion-resistant cast aluminum, heat-resistant thermoplastic, and oil-resistant EPDM insulation, each component undergoes spark testing, insulation resistance verification, and environmental sealing checks to meet global hazardous location standards. This comprehensive selection supports rig power distribution, top drive motor wiring, control panel connections, and emergency power hookups, making it the definitive sourcing solution for drilling site electrical safety and reliability.
Functional Capabilities
- Explosion-Proof Safety: Sealed housing design contains internal arcing/sparking, preventing ignition of flammable drilling gases and vapors in Class I hazardous areas.
- Wide Power Compatibility: Supports 15A-200A current loads and 120VAC-600VAC voltages, matching all drilling rig motor, control panel, and auxiliary equipment power requirements.
- Secure, Vibration-Resistant Connections: Locking pin-and-sleeve design prevents accidental disconnection during rig vibration, eliminating power interruptions.
- Leak-Proof Sealing: IP66/IP67 rated enclosures block drilling mud, dust, and moisture, preventing short circuits and component corrosion.
- Durable Power Transmission: Multi-conductor armored cables with XLP/PVC insulation deliver stable power to top drive blowers, control systems, and rig accessories.
- Quick, Safe Wiring: Color-coded terminals and pre-sized cable conductors simplify installation, reducing wiring errors and safety hazards.
Structural Design Features
- Ex Hazardous Location Certification: All sockets/receptacles meet UL/CSA Class I Div 1/2 and IEC 60079 standards for explosive oilfield environments.
- Corrosion-Resistant Construction: Cast aluminum and thermoplastic housings resist saltwater, drilling chemicals, and UV damage for 10,000+ hours of field service.
- Vibration-Proof Fastening: Locking rings and spring-loaded contacts maintain tight connections, preventing loosening during rig operation.
- IP66/IP67 Environmental Protection: Watertight and dust-tight seals suit harsh onshore/offshore drilling conditions, including rain, mud, and high humidity.
- Polarized Pin Design: Prevents miswiring and reverse connection, eliminating electrical damage and safety risks.
Applicable Operating Conditions
These electrical components are engineered to perform reliably in demanding drilling scenarios, including:
- Class I Division 1/2 hazardous oilfield locations with flammable gas/vapor exposure
- Drilling rig top drive blower motors, control panels, and reserve service power systems
- Onshore/offshore rigs with high vibration, dust, mud, and moisture exposure
- 120VAC-600VAC power distribution for rig auxiliary equipment and lighting
- Armored Profibus and multi-conductor power cable runs for rig control and communication
Maintenance & Service Recommendations
- Inspect explosion-proof sockets/receptacles monthly for corrosion, cracked housings, or loose terminals; tighten connections and clean contacts to prevent arcing.
- Check plug locking rings and pin contacts quarterly for wear or bending, replacing damaged plugs to maintain secure connections.
- Test cable insulation resistance every 6 months using a megohmmeter, replacing cables with cracked or worn insulation to prevent short circuits.
- Clean explosion-proof housing seals and gaskets every 3 months to remove mud and debris, preserving watertight/dust-tight integrity.
- Verify hazardous location certification labels are intact and legible; replace components with missing or damaged labels to maintain compliance.
- Store spare plugs/sockets in a dry, sealed container to prevent moisture damage and preserve insulation integrity.
- We supply the following spare parts:
| Item | Unit | Part no | Description |
| 1 | Each | EX133C20332PN | SOCKET, PIN 20 EXP-PROOF – MFG: AHN – P/N# EX133C20332PN |
| 2 | Each | KJ-25GZ-4K | SOCKET 25A 3P 4WIRE 400/500VAC – MFG: BYE – P/N# KJ-25GZ-4K |
| 3 | Each | KJ-25GZ-3K | SOCKET 25A 2P 3W 250VAC KJ-25GZ-3K – MFG: BYE – P/N# KJ-25GZ-3K |
| 4 | Each | ADR6044-RS | RECEPTACLE, PIN & SLEEVE 60A, 4W4P, STYLE 1, RESERVE SERVICE APPLETON ADR6044-RS |
| 5 | Each | ADR1044 | RECEPTACLE, ENCLOSED TYPE, 100 AMP, 600 VAC, WIRE 4, POLE 4, STYLE 1 – MFG: APP – P/N# ADR1044 |
| 6 | Each | EFSC2502023 | RECEPTACLE, DOUBLE 120 VOLT – MFG: APPLETON ELECTRIC COMPANY – P/N# EFSC2502023 |
| 7 | Each | ADRE3044-100 | RECEPTACLE, 4W 4P W/ AEE MOUNTING BOX – MFG: APP – P/N# ADRE3044-100 |
| 8 | Each | ADR3034 | RECEPTACLE, 30AMP, 3WIRE, 4POLE, 600VAC FEMALE, PANEL MOUNT, POWERTITE – MFG: APP – P/N# ADR3034 |
| 9 | Each | ADR20044 | RECEPTACLE, 200 AMPS 4W 4P – MFG : APP – P/N# ADR20044 |
| 10 | Each | ADR1034 | RECEPTACLE, 100AMP,3WIRE, 4POLE, 600VAC – MFG: APP P/N#ADR1034 |
| 11 | Each | EFSC250-20232 | RECEPTACLE EXPLOSIONPROOF FEED-THRU TWO GANG 2W 3P 20 AMP 250VAC HUB SIZE 1/2 ELECTRIC SUPPLY APPLETON MFG: APPLETON P/N#EFSC250-20232 |
| 12 | Each | FSQC5640 | RECEPTACLE EXPLOSION PROOF 60A 3W 4P ELECTRIC SUPPLY APPLETON MFG: APPLETON P/N#FSQC5640 |
| 13 | Each | FSQC61040 | RECEPTACLE EXPLOSION PROOF 100A 3W 4P ELECTRIC SUPPLY APPLETON MFG: APPLETON P/N#FSQC61040 |
| 14 | Each | ADRI1034 | RECEPTACLE ELECTRICAL 100A SPRING – P/N #ADRI1034MFG ID :- APP |
| 15 | Each | EFSR20232M | RECEPTACLE 20A 2W 3P 250V ELECTRIC SUPPLY APPLETON MFG: APPLETON P/N#EFSR20232M |
| 16 | Each | CEX133A12310PN | PLUG; EX 7 PIN; #16 MALE – MFG: GAI – P/N# CEX133A12310PN |
| 17 | Each | AP40034E | PLUG,3W 4P 250-600VAC 60-400HZ STYLE2 MFG:- APPLETON P/N# AP40034E |
| 18 | Each | ACP-3044BC | PLUG, PIN & SLEEVE CLAMPING RING, 30A, 4W-4P, 600VAC, FOR HAZ. LOCATION – MFG: APP – P/N# ACP-3044BC |
| 19 | Each | ZPEK-1820-332PN | PLUG, W/ 20 PIN INSERT – MFG: PN – P/N# ZPEK-1820-332PN |
| 20 | Each | ACP6044BC | PLUG, METALLIC CLAMPING RING STYLE 4 POLE WIRE 60A PIN AND SLEEVE POWERTITE FOR HAZ. LOCATIONS – MFG: APPLETON – P/N# ACP6044BC |
| 21 | Each | ACP1034CD | PLUG, ELECTRICAL, APPLETON 100AMP, 3WIRE, 4POLE, 600 VAC – MFG: APP – P/N# ACP1034CD |
| 22 | Each | ACP6044BC | PLUG, 30AMP, 2WIRE, 3POLE, 600VAC – MFG: APP P/N#ACP3023BC |
| 23 | Each | 25YT4J | PLUG, 25A, 3P, 4W, 400/500VAC – MFG: BEHCP P/N#25YT4J |
| 24 | Each | 0511-S | PLUG, 220V, 16A, 2 POLE, MFG: PCE P/N# 0511-S |
| 25 | Each | AP20044CD | PLUG, 200AMP, 4WIRE, 4POLE, 600VAC – MFG: APP P/N#AP20044CD |
| 26 | Each | 200YT4J | PLUG, 200A, 3P, 4W, 400/500VAC – MFG: BEHCP P/N#200YT4J |
| 27 | Each | AP20044E | PLUG, 200 AMPS 4W 4P. – MFG : APP – P/N# AP20044E |
| 28 | Each | FSWP615 | PLUG, 15 AMPS 220 VOLTS 3 PIN – MFG: APP P/N#FSWP615 |
| 29 | Each | ACP1044CD | PLUG, 100AMP, 4WIRE, 4POLE, 600VAC – MFG: APP P/N#ACP1044CD |
| 30 | Each | JP60YT4J | PLUG 60A 3P 4W 400/500VAC JP- 60YT-4J – MFG: BYE P/N#JP 60YT4J |
| 31 | Each | JP25YT3J | PLUG 25A 2P 3W 250VAC JP-25YT-3J – MFG: BYE P/N#JP25YT3J |
| 32 | Each | JP15YT4J | PLUG 15A 3P 4W 400/500VAC JP-15YT-4J – MFG: BYE P/N#JP15YT4J |
| 33 | Each | JP15YT3J | PLUG 15A 2P 3W 250VAC JP-15YT-3J – MFG: BYE P/N#JP15YT3J |
| 34 | Each | JP-150YT-4J | PLUG 150A 3P 4W 400/500VAC JP-150YT-4J – MFG: BYE – P/N# JP-150YT-4J |
| 35 | Each | JP100YT4J | PLUG 100A 3P 4W 400/500VAC JP-100YT-4J – MFG: BYE P/N#JP100YT4J |
| 36 | Each | 114869SLBLK | C0NECTOR POWER SINGLE SOCKET 646 MCM – MFG: VAR P/N#114869SLBLK |
| 37 | Each | ADR3044-RS | APPLETON, PIN & SLEEVE RECEPTACLE, 30A, 4W4P, STYLE 1, RESERVE SERVICE -MFGl : APP – P/N: ADR3044-RS |
| 38 | Each | ADR6034 | APPLETON ADR6034 PIN & SLEEVE RECEPTACLE, 60 AMP, 4-POLE, 3-WIRE |
| 39 | Each | ADJA6044 | APPLETON ADJA6044-125 RECP MTG BOX 60A 4W4P,PN# ADJA6044-125, MFG:APPLETON |
| 40 | Each | ZPEK1012333PN | PLUG, 4 PIN, 16 AWG AMPHYNOL |
| 41 | Each | CEX133A12310PN | PLUG; EX 7 PIN; #16 MALE – MFG: GAI – P/N# CEX133A12310PN |
| 42 | Each | EX133C20332PN | SOCKET, PIN 20 EXP-PROOF – MFG: AHN – P/N# EX133C20332PN |
| 43 | Each | ZPEKL-08-12-324PN | PLUG, STRAIGHT 5 PIN MFG :AMPHENOL STAR LINE, P/N# ZPEKL-08-12-324PN |
| 44 | Each | ZREKL-08-12-324SN | RECEPTACLE, IN-LINE 5 SOCKET MFG: AMPHENOL STAR LINE PN# ZREKL-08-12-324SN |
| 45 | Each | ZPEKL-10-12-310PN | PLUG, STRAIGHT 7 PIN MFG: AMPHENOL STAR LINE P/N# ZPEKL-10-12-310PN |
| 46 | Each | ZREKL-10-12-310SN | RECEPTACLE, IN-LINE 7 SOCKET MFG: AMPHENOL STAR LINE P/N# ZREKL-10-12-310SN |
| 47 | Each | ZPEKL-12-12-334PN | PLUG, STRAIGHT 10 PIN MFG: AMPHENOL STAR LINE P/N# ZPEKL-12-12-334PN |
| 48 | Each | ZREKL-12-12-334SN | RECEPTACLE, IN-LINE 10 SOCKET MFG: AMPHENOL STAR LINE P/N# ZREKL-12-12-334SN |
| 49 | Each | ZPEKL1820332PN | STARLINE, STRAIGHT PLUG 12 AWG 20 PIN MFG: AHN P/N# ZPEKL1820332PN |
| 50 | Each | ZPEKL1820332SN | RECEPTACLE, IN-LINE 20 SOCKET MFG: AMPHENOL STAR LINE P/N# ZPEKL1820332SN |
| 51 | Mtr | 37102416 | CABLE 4C X 1/0 AWG TYPE P UNARMOURED 1EA=1FT, MFR: AMERCABLE, USA, P/N: 37102416 |
| 52 | Mtr | 37102414 | CABLE,2AWG,4 CONDUCTOR,EXANE UNARMORED MFG: GNC P/N# 37102414 |
| 53 | Mtr | 37-104-412 BS | POWER CABLE, 4C X 4 AWG |
| 54 | Mtr | 5649.020300-18 | CABLE, POWER 4C X 6 AWG, 1000 FT SHIELDED MULTI-CONDUCTOR XLP/PVC TRAY CABLE FOR TOP DRIVE BLOWER MOTOR. – MFG : .:-AWCI , – P/N #5649.020300-18 |
| 55 | Mtr | 3C#12AWG | CABLE, 3 C 12 AWG – MFG: ROK – P/N# 3C#12AWG |
| 56 | Mtr | 659390 | CABLE, 7C x 14AWG, 0.6/1Kv |
| 57 | Mtr | 658510 | CABLE, 4C x 8AWG, 0.6/1Kv |
| 58 | Mtr | 648730 | CABLE, 3C x 14AWG, 0.6/1Kv |
| 59 | Mtr | 37-102-513 | Cable, unarmoured 20C x 14AWG type P |
| 60 | Mtr | 6XV18300PH10-TPU | PROFIBUS, ARMORED AND SHEATH – MFG: GK – P/N# 6XV18300PH10-TPU |
Field Failure Repair Case Studies
Case 1: Explosion-Proof Receptacle Arcing & Overheating
An ADR1044 100A receptacle suffered arcing and overheating due to corroded pin contacts. Replacing the faulty receptacle with a new explosion-proof unit eliminated spark risks and restored stable power flow.
Case 2: Rig Plug Disconnection During Vibration
A KJ-25GZ-4K 25A socket plug disconnected repeatedly due to worn locking rings, causing intermittent power loss. Installing a new socket with reinforced locking components fixed the connection issue.
Case 3: Power Cable Insulation Breakdown
A 4C x 6 AWG power cable for a top drive blower motor had cracked insulation from mud abrasion, creating a short circuit risk. Replacing the cable with a shielded XLP/PVC tray cable restored safe power delivery.
Frequently Asked Questions (FAQ)
| Question | Answer |
| Are these sockets/receptacles certified for hazardous drilling locations? | Yes, all explosion-proof components meet UL/CSA Class I Div 1/2 and IEC 60079 standards for flammable gas/oilfield environments. |
| What current and voltage ranges do these plugs/sockets support? | Components support 15A-200A current loads and 120VAC-600VAC voltages, covering all standard drilling rig power needs. |
| Do these cables suit top drive blower motor and rig control wiring? | Yes, shielded multi-conductor and armored cables are designed specifically for top drive motors, Profibus communication, and rig control systems. |
Procurement Guidance
For electrical maintenance teams, rig safety officers, and procurement specialists tasked with safe, compliant drilling rig power distribution, this catalog is your definitive sourcing solution for certified explosion-proof sockets, receptacles, plugs, and power cables. It provides full transparency on part numbers, electrical ratings, hazardous location certifications, and compatibility details, serving as both a formal procurement compliance standard and a practical field troubleshooting reference for electrical repairs and wiring upgrades. Whether you need explosion-proof receptacles for hazardous zones, heavy-duty plugs for rig motors, or armored cables for control systems, every component is engineered to resolve common drilling site electrical failures and deliver consistent, safety-compliant performance in harsh field conditions. Submit your detailed inquiry with specific part numbers, current/voltage requirements, hazardous location classification, and quantity needs to secure precision-matched electrical components tailored to your drilling rig power system. Our technical team provides full certification verification, wiring guidance, and installation best practices to streamline your procurement process and ensure safe, trouble-free on-site setup.
