Product Introduction
Our F2200 HL mud pump parts cover all critical functional modules: fluid end components (bimetallic/standard liners, pistons, valves), power end assemblies (bearings, input shafts, crosshead parts), sealing systems (HNBR/FKM seals, O-rings, gaskets), lubrication hardware, and fasteners. Each component is crafted from high-grade forged alloy steel, wear-resistant bimetallic materials, and oil/heat-resistant elastomers (HNBR/FKM), undergoing non-destructive testing (NDT), pressure cycling tests, and hardness verification to match OEM performance ratings. Every part aligns with original factory part numbers (e.g., AH000003-0411 liner, AH220201-052200B1 high-pressure valve) for direct drop-in installation, no custom modification required.
Functional Capabilities
- High-Pressure Mud Circulation: Bimetallic and standard liners, paired with precision pistons, deliver consistent fluid flow at pressures up to 70MPa, eliminating backflow and flow fluctuations.
- Reliable Sealing Performance: HNBR and FKM seals, O-rings, and metal ring gaskets (BX/RX type) lock in high-pressure fluids, resisting thermal degradation and chemical corrosion from drilling fluids.
- Power Transmission & Load Support: Heavy-duty roller bearings, eccentric shaft bearings, and crosshead assemblies absorb extreme radial and axial loads, ensuring smooth power delivery for the pump’s 2200HP output.
- Lubrication System Stability: Gear oil pumps, oil filters, and oil seals maintain consistent lubrication pressure, reducing friction and preventing premature wear of moving components.
- Safety & Control: Relief valves, check valves, and shear pins act as fail-safes, protecting the pump from overpressure damage and regulating fluid flow efficiently.
Structural Design Features
- OEM Interchangeability: Exact dimensional and mounting matches to original F2200 HL mud pump designs, streamlining installation and reducing maintenance labor time by 50%.
- Ultra-Wear Resistant Materials: Bimetallic liners with 62-67 HRC surface hardness, HNBR pistons/seals rated for -40°F to 300°F, and heat-treated alloy steel bearings for heavy-load durability.
- Modular Subassembly Design: Quick-replace fluid end, power end, and sealing modules enable fast field repairs during routine maintenance or emergency breakdowns.
- Pressure-Rated Construction: All high-pressure components feature a 1.5x safety factor exceeding API 7K requirements, preventing catastrophic failure under extreme drilling loads.
Applicable Operating Conditions
These F2200 HL mud pump parts are validated for the harshest drilling environments, including:
- HPHT oil and gas drilling projects with operating pressures up to 70MPa
- Large onshore drilling rigs and offshore platform operations with 2200HP mud pumps
- Abrasive drilling fluid conditions (density up to 20 lb/gal)
- Continuous 24/7 duty cycles with minimal maintenance windows
- Geothermal, directional, and deep-well drilling operations
Maintenance & Service Best Practices
- Inspect pistons, piston rubbers, and liners every 1200 operating hours; replace components if wear depth exceeds 0.6mm to prevent high-pressure leaks.
- Replace HNBR/FKM liner seals, valve cover seals, and O-rings every 2000 operating hours, even with no visible damage, to maintain sealing integrity.
- Lubricate crosshead bearings, main bearings, and eccentric shaft bearings with API-certified extreme-pressure gear oil every 1500 hours, monitoring for abnormal noise or heat buildup.
- Clean or replace oil filter assemblies monthly, and test gear oil pump output pressure to ensure consistent lubrication flow.
- Torque all double-screw bolts and nuts to manufacturer-specified values (380-420 Nm for M48 fasteners) to avoid loosening from pump vibration.
- Inspect valve assemblies, valve seats, and springs every 1000 hours, replacing worn valve rubber to eliminate fluid backflow.
- We supply the following spare parts:
| ITEM | DESCRIPTION | PART NUMBER | M.E.S.C |
| 1 | LINER 230 ( NORMAL ), | AH000003-0411 | 2607285023 |
| 2 | LINER 200 ( BIMETAL ), | AH000003-042800 | 2607285033 |
| 3 | LINER 170 ( BIMETAL ), | AH000003-042500 | 2607285043 |
| 4 | LINER 150 ( BIMETAL ), | AH000003-042300 | 2607285053 |
| 5 | LINER 140 (BIMETAL ) | AH000003-042200 | 2607285063 |
| 6 | LINER 220 ( BIMETAL) | AH000003-043000 | 2607287163 |
| 7 | CYLINDER LINER 180 ( BIMETAL ) | AH000003042600 | 2607285563 |
| 8 | CYLINDER LINER 160 ( BIMETAL ) | AH000003042400 | 2607285553 |
| 9 | CYLINDER LINER 190 ( BIMETAL ) | AH000003042700 | 2607285573 |
| 10 | LINER SEAL, DIA.190 HNBR | AH220201-0527B1 | 2607285213 |
| 11 | LINER SEAL, DIA.260 HNBR | AH220201-0528 | 2607285223 |
| 12 | LINER SEAL, DIA.220 HNBR | AH160201-0116B6 | 2607285233 |
| 13 | PISTON DIA.. 200 HNBR, | AH000004-3400 | 2607285073 |
| 14 | PISTON DIA.. 170 HNBR, | AH000004-3100 | 2607285083 |
| 15 | PISTON DIA.. 150 HNBR, | AH000004-0600 | 2607285093 |
| 16 | PISTON RUBBER, DIA: 230 HNBR | AH010004-370100 | 2607286163 |
| 17 | PISTON RUBBER, DIA: 200 HNBR | AH010004-340100 | 2607286173 |
| 18 | PISTON DIA. 180 HNBR | AH0000043200 | 2607285593 |
| 19 | PISTON DIA. 190 HNBR | AH0000043300 | 2607285603 |
| 20 | PISTON ASSEMBLY | AH000006010300 | 2607285753 |
| 21 | PISTON ROD CLAMP | AH220201-050600 | 2607285193 |
| 22 | PISTON BAR | AH0000060303 | 2607285763 |
| 23 | PISTON ROD | AH220201-050700B1 | 2607285153 |
| 24 | PISTON SEAL | AH100101-0515 | 2607285173 |
| 25 | VALVE, LOW PRESSURE API 8 HNBR | AH220101-010500 | 2607285123 |
| 26 | VALVE, HIGH PRESSURE HNBR | AH220201052200B1 | 2607285133 |
| 27 | VALVE SPRING, H-108 | AH00000101 | 2607285143 |
| 28 | WEAR PLATE, | AH220201-0513 | 2607285203 |
| 29 | CYLINDER SEAL, FKM | AH220201-0520 | 2607285243 |
| 30 | DISCHARGE MANIFOLD SEAL, FKM | AH220201-0524 | 2607285253 |
| 31 | WEAR PLATE SEAL, FKM | AH220201-0519 | 2607285263 |
| 32 | VALVE COVR SEAL, HNBR | AH220201-0525B2 | 2607285273 |
| 33 | CROSSHEAD EXTENSION | AH220201-0409 | 2607285293 |
| 34 | CROSSHEAD GUIDE ( LOWER) | AH220201-0403 | 2607285303 |
| 35 | CROSSHEAD | AH220201-0401 | 2607285313 |
| 36 | SEALING RING | AH220201-0406 | 2607285323 |
| 37 | OIL SEAL, TC4 150-180-14 | 530301220501801401 | 2607285333 |
| 38 | OIL SEAL, FB 280-320X20D | 530301142803202041 | 2607285343 |
| 39 | VALVE COVER SEAL | AH160201-0122B1 | 2607285433 |
| 40 | 2S GEAR OIL PUMP GENERAL SPECIFICATION ? | 5126011010031000000 | 2607285469 |
| 41 | VALVE RUBBER, API 8, HNBR, HIGH PRESSURE | AH220201-010500 | 2607285533 |
| 42 | VALVE RUBBER, API 8, HNBR, LOW PRESSURE, NORMAL | 2607285543 | |
| 43 | VALVE COVER | AH2202010516 | 2607285683 |
| 44 | VALE BAR GUIDER | AH160201011200 | 2607285693 |
| 45 | RIGHT ANGLE CHECK VALVE, NPT1/2-70MPa | WG07132101 | 2607285773 |
| 46 | LINER PRESSING COVER | AH2202010512 | 2607285813 |
| 47 | OIL FILTER ASSY. | AH100101061000 | 2607286043 |
| 48 | BEARING SLEEVE ASSEMBLY | AH220201031000 | 2607286243 |
| 49 | MASTER BEARING | AH2202010218 | 2607286253 |
| 50 | ECCENTRIC SHAFT BEARING | AH2202010217 | 2607286263 |
| 51 | CROSSHEAD BEARING, NNAL6/230 Q4/C4YA2 | AH2202010417 | 2607286273 |
| 52 | SEALING GASKET | AH2202010308 | 2607286283 |
| 53 | SEALING GASKET | AH2202010309 | 2607286293 |
| 54 | WEAR- RESISTANT DIAL | AH2202010306 | 2607286303 |
| 55 | SEALING GASKET | AH2202010203 | 2607286313 |
| 56 | LOCKING SPRING | AH2202010407 | 2607286363 |
| 57 | VALVE PRESSING COVER | AH2202010518 | 2607286373 |
| 58 | STEEL BUSHING LOCKING RING | AH2202010511 | 2607286383 |
| 59 | CYLINDRICAL ROLLER BEARING | AH2202010315 | 2607286393 |
| 60 | FLANGE 2 1/16X70MPA | AH0000060301 | 2607287013 |
| 61 | BUFFER GASKET | AH0000060304 | 2607287023 |
| 62 | SHEAR BOARD | AH0000060307 | 2607287033 |
| 63 | CUTTING PIN | AH0000060308 | 2607287043 |
| 64 | CHECK RING | AH0000060102 | 2607287053 |
| 65 | GASKET UNIT | AH130101052300 | 2607287073 |
| 66 | INPUT SHAFT | AH2202010305 | 2607287123 |
| 67 | OIL PUMP GEAR ASSEMBLY | AH220201060100 | 2607287133 |
| 68 | BIG GEAR RING | AH220201021000 | 2607287143 |
| 69 | GLAND BOX | AH2202010405 | 2607287153 |
| 70 | VALVE SEAT | AH220101-010506 | 2607287553 |
| 71 | CHECK RING | AH220201-0311 | 2607287773 |
| 72 | SEALING WASHER (GASKET) | AH220201-0312 | 2607287783 |
| 73 | VALVE SEAT | AH220201-052206B1 | 2607287853 |
| 74 | Liner Wash Pump | 32-160 pump iran | 3060659572 |
| 75 | O-RING SEAL, 218X3.55 | 2607285383 | |
| 76 | O-RING SEAL, 150X7 | 2607285393 | |
| 77 | O-RING SEAL, 180X7 | 2607285403 | |
| 78 | GASKETS, RING,TYPE BX, ST. STEEL,ID MARK S 316 RING NO. 154 | 8541209052 | |
| 79 | GASKETS, RING,TYPE BX, ST. STEEL,ID MARK S 316 RING NO. 152 | 8541209522 | |
| 80 | GASKETS, RING, TYPE RX, ST. STEEL, ID MARK S 316 RING NO. 57 | 8541211572 | |
| 81 | GASKETS, RING, TYPE RX, ST. STEEL, ID MARK S 316 RING NO. 74 | 8541211742 | |
| 82 | PISTON BAR | AH220201-0507 | 2607287403 |
| 83 | NUT M30x3 | T507-2001 | 2607285703 |
| 84 | DOUBLE SCREW BOLT AM48x2-M48x3x530 | T503-3020 | 2607285653 |
| 85 | DOUBLE SCREW BOLT AM48x2-M48x3x250 | T503-4012 | 2607285663 |
| 86 | NUT M48x3 | T507-2017 | 2607285673 |
| 87 | O-RING SEAL, DIA. 243X7, FKM | 530301011800070015 | 2607285353 |
| 88 | O-RING SEAL, 345X7, FKM | 530301012430070015 | 2607285363 |
| 89 | O-RING SEING SEAL, 236X7, FKM | 530301012360070015 | 2607285373 |
| 90 | DOUBLE SCREW BOLT AM39x2-M39x3x140 | T503-3017 | 2607285633 |
| 91 | DOUBLE SCREW BOLT AM30x2-M30x3x210 | T503-3018 | 2607285643 |
| 92 | AIR SAC ASSEMBLY, HNBR | AK7552010400B1 | 2607285503 |
| 93 | 4- WAY VALVE (34ZS.00/34ZS—21,25) | 9160900000 | 364807293 |
Field Failure Repair Case Studies
Case 1: Bimetallic Liner Wear & High-Pressure Leak (F2200 HL Mud Pump)
A deep-well drilling rig experienced severe mud leakage and reduced pressure output at 65MPa, traced to 96 worn 170mm bimetallic liners with deep abrasive grooves. Installing OEM-grade replacement liners and matching HNBR liner seals restored full pressure capacity, stopping leaks and resuming drilling within 7 hours.
Case 2: Crosshead Bearing Failure (F2200 HL Mud Pump)
Extreme heavy-load operation caused a crosshead bearing (AH2202010417) to seize, triggering abnormal vibration and pump shutdown. Replacing the defective heavy-duty crosshead bearing and re-lubricating the assembly eliminated friction issues, extending bearing service life to 4000+ operating hours.
Case 3: High-Pressure Valve Seal Degradation (F2200 HL Mud Pump)
Heat and chemical exposure hardened the high-pressure HNBR valve rubber, causing mud backflow and inconsistent flow rates. Swapping in new API 8-rated valve rubbers and valve seats restored proper fluid regulation, boosting pump efficiency by 30%.
Frequently Asked Questions (FAQ)
| Question | Answer |
| Are these parts only compatible with the F2200 HL mud pump? | Yes, every component is precision-engineered exclusively for the F2200 HL mud pump, matching OEM part numbers, dimensions, and pressure ratings for perfect fit and performance. |
| What’s the difference between standard and bimetallic liners? | Standard liners suit moderate drilling conditions, while bimetallic liners feature a hardened inner layer for extreme abrasion resistance, ideal for high-solid drilling fluids. |
| How do I select the correct seal material for my drilling conditions? | HNBR seals work for most oil-based drilling fluids and moderate temperatures; FKM seals are recommended for high-temperature, chemically aggressive drilling environments. |
Procurement Guidance & Call to Action
For drilling operators focused on maximizing F2200 HL mud pump uptime, reducing long-term maintenance costs, and complying with global API drilling standards, our premium replacement parts are the definitive sourcing solution. This catalog provides full transparency on part descriptions, part numbers, quantities, and specifications, serving as your reliable benchmark for compliant, high-performance procurement. Whether you need emergency repair parts for field breakdowns, routine maintenance spares, or bulk inventory stock, each component is built to resolve technical failures and deliver long-term durability in extreme drilling conditions. Submit your detailed parts inquiry with specific part numbers, required quantities, and rig application details to secure authentic, OEM-compatible F2200 HL mud pump components tailored to your operational needs. Our technical team provides full compatibility verification, material certification support, and expert troubleshooting guidance to streamline your procurement process and ensure seamless field installation.
