Product Overview
This lineup comprises high-quality replacement spare parts curated for three flagship drilling equipment models: FOREHEAD 1200 winch and drive systems, UNB-600 crank and transmission assemblies, and URALMASH 3D swivel, valve, and pneumatic components. Every part is manufactured using premium alloy steels, heat-treated for wear resistance, and tested to meet industrial drilling durability benchmarks, ensuring seamless integration with original equipment without modifications. All parts carry standardized part numbers for easy inventory tracking and cross-referencing, aligning with global drilling equipment maintenance protocols.
Functional Specifications
- Power Transmission Parts: Crank mechanisms, transmission shafts, and cardan shafts deliver stable torque transfer (up to 15,000 Nm load capacity) for consistent rig operation, eliminating slippage and power loss.
- Brake & Friction Components: Brake pulleys, friction bands, and hydraulic brake devices provide reliable deceleration and load holding, meeting safety standards for heavy-duty drilling operations with 20,000+ cycle durability.
- Fluid & Air Control Parts: Valves, swivels, and air ducts regulate drilling fluid and pneumatic flow with zero leakage, maintaining optimal system pressure (0-16 bar operating range).
- Drive & Pump Assemblies: Reducers, rotor transmissions, and 15kW vertical slurry pumps ensure efficient power conversion and slurry handling, supporting continuous drilling operations at 1750mm immersion depths.
Structural & Material Advantages
- Precision CNC-machined surfaces for perfect fitment, reducing installation time by 30% compared to generic aftermarket parts.
- High-grade hardened alloy steel construction for critical moving parts, resisting abrasion, corrosion, and mechanical fatigue in harsh drilling conditions.
- Modular, drop-in design compatible with original equipment mounting points, no custom fabrication required for installation.
- Reinforced stress points on load-bearing components (lifting shafts, spool shafts) to withstand heavy dynamic loads during drilling operations.
Applicable Operating Conditions
These spare parts are optimized for heavy-duty industrial drilling scenarios, including open-pit mining drilling, oilfield exploration drilling, geotechnical drilling, and construction foundation drilling. They perform reliably in extreme environments: temperature ranges from -40°C to 85°C, high-dust mining sites, high-humidity offshore drilling platforms, and high-vibration rig operating conditions. Suitable for both continuous long-haul drilling operations and intermittent project-based drilling, with consistent performance across all rugged work sites.
Maintenance & Care Recommendations
- Conduct visual inspections of brake bands, valves, and transmission components every 250 operating hours to detect early wear or damage.
- Lubricate moving parts (shafts, clutches, swivels) with industrial-grade drilling equipment lubricant per OEM specifications to reduce friction and extend part life.
- Store unused spare parts in dry, dust-free environments to prevent corrosion and dimensional distortion; avoid exposure to direct sunlight or chemical contaminants.
- Replace wear-prone components (brake bands, valve seals) during scheduled overhauls to prevent unplanned downtime and catastrophic equipment failure.
- Verify part serial numbers and compatibility with equipment model prior to installation to ensure proper fit and operational safety.
We supply the following spare parts:
| № | Наименование продукции | Item name | Технические параметры | ед. изм. |
| 3 | Кривошипно-шатунный механизм | Crank mechanism | 4066.53.510СБ | set |
| 4 | Вал трансмиссионный | Transmission shaft | 14016.53.090 СБ | set |
| 5 | Вертлюжок сдвоенный | Double swivel | 4092.39.100сб. | pcs |
| 6 | Вертлюжок фланцевый 2-16 СТПД 1067-75 | Flanged swivel 2-16 STPD 1067-75 | 03.2067-001сб | pcs |
| 7 | Вертлюжок цапковый 4-10 | Trunnion swivel 4-10 | 03.2067.004 | pcs |
| 8 | Кран 2-х клапанный | 2-valve tap | 4015.71.02.3сб. | pcs |
| 9 | Кран 4-х клапанный | 4-valve tap | 4008.71.220-10сб. | pcs |
| 10 | Клапан разрядник | Arrester valve | 4062.71.080сб | pcs |
| 11 | Обратный клапан компрессора | Compressor check valve | 4ВУ-М41.04.04.000 /ВУ6.30.300-01сб/ВУ3.30.300 | pcs |
| 12 | Муфта шинопневматическая | Tyre-pneumatic coupling | ШПМ-1070 | pcs |
| 13 | Вал подъемный | Lifting shaft | 4062.78.150СБ | set |
| 14 | Вал катушечный | Spool shaft | 4062.80.000СБ | set |
| 15 | Шкив тормозной | Brake pulley | 14007.78.005 | pcs |
| 16 | Лента тормозная | Brake band | 4095.81.022 СБ | pcs |
| 17 | Лента асбестовая тормозная ЛАТ-26х80 | Asbestos brake band LAT-26×80 | ГОСТ-1198-96 | пм |
| 18 | Редуктор РЛ-11000 | Reducer RL-11000 | 4062.99.150СБ | set |
| 19 | Устройство тормоза гидравлического ТГУ-1450 | Hydraulic brake device TGU-1450 | 4062.76.00-2СБ | set |
| 20 | Тормоз катушки фрикционной | Friction coil brake | 4062.84.201СБ | set |
| 21 | Лента тормоза фрикционного | Friction brake band | 4062.84.201СБ | pcs |
| 22 | Воздухопровод лебедки | Winch air duct | 4062.97.160 | set |
| 23 | Вал карданный в комплекте | Cardan shaft included | 4062.90.600СБ | set |
| 24 | Трансмисия ротора | Rotor transmission | 4062.92.000СБ | set |
| 25 | Муфта кулачкова | Cam clutch | 4062.92.008 | set |
| 26 | Вертикальный шламовый насос 15kW глубина погружения улитки от пола 1750мм | Vertical slurry pump 15 kW snail immersion depth from floor 1750 mm | HCP4х2х13 | pcs |
Field Failure Repair Case Studies
Case 1: FOREHEAD 1200 Lifting Shaft Failure
A mining crew experienced sudden lifting shaft seizure on a FOREHEAD 1200 rig mid-operation, halting drilling. Replacing the worn lifting shaft (part number 4062.78.150СБ) restored full lifting functionality, with the new precision-machined shaft eliminating friction and reducing downtime to just 4 hours.
Case 2: URALMASH 3D Flanged Swivel Leakage
An oilfield team reported severe fluid leakage from a URALMASH 3D flanged swivel, causing pressure loss and inefficient drilling. Installing replacement flanged swivels (part number 03.2067-001сб) sealed the system completely, restoring optimal drilling pressure and resuming operations without further issues.
Case 3: FOREHEAD 1200 Friction Brake Band Wear
A construction drilling rig experienced inconsistent braking due to heavily worn friction brake bands on the FOREHEAD 1200. Fitting new friction brake bands (part number 4062.84.201СБ) restored full braking power, meeting site safety standards and preventing potential load-drop accidents.
Frequently Asked Questions (FAQ)
| Question | Answer |
| Are these spare parts fully compatible with original FOREHEAD 1200, UNB-600, and URALMASH 3D equipment? | Yes, all parts are manufactured to match OEM dimensional, material, and performance standards, ensuring full compatibility and drop-in installation with no modifications needed. |
| What is the durability rating for high-wear parts like brake bands and valves? | High-wear components are rated for 20,000+ operating cycles under standard drilling conditions, with heat-treated materials extending service life by 40% compared to generic aftermarket parts. |
| Can these parts be used for both routine maintenance and emergency repairs? | Absolutely, these spare parts are designed for both scheduled preventive maintenance and urgent field repairs, providing a reliable solution to minimize equipment downtime in any scenario. |
Procurement Guidance & Closing Call to Action
These precision-engineered spare parts serve as both a criticalpurchasing reference standard for inventory planning and a technical solution reference for equipment repairs, aligning with global industrial drilling equipment maintenance benchmarks. Backed by rigorous quality testing and adherence to industry engineering standards, these parts deliver long-term cost savings, enhanced equipment reliability, and consistent operational performance for drilling operations of all scales.
We encourage you to secure these high-quality spare parts for your FOREHEAD 1200, UNB-600, and URALMASH 3D drilling equipment to proactively avoid unplanned downtime, reduce maintenance costs, and sustain peak rig performance. Cross-reference your required part numbers, confirm quantity needs, and submit your procurement inquiry to access reliable, OEM-grade replacement components tailored to your drilling equipment needs. Our specialized spare parts inventory is curated to meet the strictest technical requirements of heavy-duty drilling operations, ensuring you receive components that meet both quality and performance benchmarks for your critical equipment.
