Product Introduction
This comprehensive FA150 air winch parts collection covers all critical pneumatic, braking, control, and sealing components for routine preventive maintenance, full winch overhauls, and emergency safety repairs. Included are OEM-matched air motors, motor service kits, band brake assemblies, emergency stop valves, slack line detector valves, pneumatic hoses, fittings, rotary valves, and full rebuild kits—each labeled with original Ingersoll Rand part numbers for easy cross-referencing and inventory management. All components undergo strict pressure and safety testing, ensuring drop-in compatibility and adherence to strict Man Rider winch safety requirements.
Functional Specifications
- Pneumatic Power Delivery: Air motors, motor service kits, and rotary valves ensure consistent airflow and responsive winch operation, maintaining rated lifting speed and torque
- Safety Brake Control: Band brake assemblies and adjustment studs provide fail-safe braking, preventing unintended load movement and meeting strict personnel lifting safety standards
- Pneumatic Sealing & Flow: Precision hoses, elbow fittings, shuttle valves, and O-rings eliminate air leaks, maintaining stable system pressure and reliable actuation
- Safety System Protection: Emergency stop valves and slack line detector valves activate instantaneously in hazardous conditions, protecting personnel and equipment
- Control & Adjustment: Throttle lever springs, reverse valve assemblies, and valve chest covers enable precise winch speed and direction control
Structural Design Features
- Forged steel brake components and motor casings with high tensile strength, resistant to impact fatigue and corrosion in marine environments
- Industrial-grade nitrile O-rings and pneumatic hoses rated for 8,000+ operating hours, resisting oil degradation and extreme temperature cycling
- ATEX-certified valve components for safe operation in explosive hazardous locations (Ex-rated rig zones)
- Drop-in, pre-assembled modules (brake assemblies, valve kits) for quick field installation, reducing repair downtime by up to 50%
- Precision-machined tolerances (±0.002 inches) for all moving parts, ensuring perfect alignment and minimal wear
Applicable Operating Conditions
These FA150 air winch parts are designed for critical lifting applications: offshore platform Man Rider personnel lifting, onshore rig material handling, marine vessel lifting, and hazardous zone industrial operations. They perform reliably in high-salt marine environments, explosive atmospheres, and continuous 24/7 duty cycles, compatible with standard compressed air systems (90–100 PSI). All components meet global safety certifications for personnel lifting winches, making them suitable for regulated oilfield and marine operations.
Maintenance & Service Recommendations
- Safety Inspection Interval: Inspect brake assemblies, emergency valves, and air hoses every 30 days per ASME B30.7 standards, replacing worn parts immediately
- Seal & O-Ring Replacement: Replace pneumatic seals and O-rings every 1,000 operating hours to prevent air leaks and pressure loss
- Motor Service: Overhaul the air motor using the 71407712 service kit every 2,000 hours to maintain optimal performance
- Brake Adjustment: Calibrate brake adjustment studs quarterly to ensure proper brake tension and fail-safe operation
- Certification Compliance: Use only OEM-certified FA150 parts to maintain winch safety certification; avoid generic components that void regulatory approval
We supply the following spare parts:
| Code | Description1 |
| 382-31413-S | Motor F/Ingersoll Rand Air Winch FA150I |
| BU-501A | Motor Case |
| 71407712 | Kit, Motor Service, F/Ingersoll Rand Man Rider Winch Model FA150KG1 |
| 71383095 | Key F/Man Rider Winch |
| 382-30729 | Pin, F/Ingersoll Rand Man Rider Winch Model FA 150KGi |
| 382-35548 | Assy, Band Brake F/Ingersoll Rand Man Rider Winch, Model FA 150KGi |
| 382-35571 | Adjustment Stud s/p Ingersoll Rand Air Winch |
| 382-31423-13 | Hose Assy, 9.5″ (241mm) Standard, F/Ingersoll Rand Man Rider Winch, Model FA 150KGi |
| 54272 | Elbow Fitting for Ingersoll Rand FA5A |
| 71447122 | Valve, Slack Line Detector for Ingersoll Rand Man Rider Winch Model FA150KGI. Drawing No. MHP3426 |
| 71465975 | Fitting F/Ingersoll Rand Air Winch |
| 382-31423-5 | Hose Assembly for Ingersoll Rand Man Riding Winch Model FA150KGI |
| 382-31423-12 | Hose Assembly for Man Riding Winch Model FA150KGI |
| 71056972 | Elbow Fitting |
| 71457519 | Shuttle Valve for Ingersoll Rand Man Rider Winch Model FA150KGI. Drawing No. MHP2744 |
| 382-36019-S | Emergency Stop Valve Assembly, F/Ingersoll Rand Man Riding Winch Model FA150KG and FA150KGi Series (Mfg. Ingersoll Rand) |
| 382-35691 | Preparation Air Assembly for Ingersioll Rand Spares |
| 26603 | Gasket: for Ingersoll Rand Man Rider Winch Model FA150KGI |
| BU-552A | Thrust, Washer for Ingersoll Rand Man Rider Winch Model FA150KGI |
| BU7A-K525 | Rotary Valve Bushing Kit F/Ingersoll Rand Monkey Board Air Winch Model BU7APTAB |
| BU-526 | Rotary Valve for Ingersoll Rand Man Rider Winch Model FA150KGI |
| 382-30373-S | Throttle Lever Spring For Man Rinder Winch Model FA150K K G1 (Replaced 382-30373) |
| BU-K546A | Valve Chest Cover Assy ( Mfg :- Ingersoll Rand ) |
| 410-283 | O-Ring Spring, Thottle Lever for Ingersoll Rand Man Rider Winch Model FA150KGI |
| BU-948 ( O-Ring ) | O-Ring F/Air Winch Model BU7A |
| 382-31821-S | Reverse Vavle Assy (Incl.Item 241.248 and 249) For Man Rinder Winch Model FA150K K G1 |
| BU7A-K945 | Reverse Valve Bushing F/Ingersoll Rand Monkey Board Air Winch Model BU7APTAB & Man Rinder Winch Model FA150K K G1 |
| 382-36085-S | Rebuilt Kit |
Field Fault Repair Case Studies for Ingersoll Rand FA150 Winch
Case 1: Air Leakage Causing Winch Power Loss
An offshore drilling rig reported reduced lifting power and persistent air leakage from the FA150KGi Man Rider winch, traced to worn pneumatic hoses and faulty elbow fittings. Technicians replaced the damaged hose assemblies and 71056972 elbow fittings with OEM FA150 parts, pressure-tested the system, and restored full winch power within 2 hours, avoiding a safety shutdown. Root cause: hose degradation from saltwater exposure and fitting wear.
Case 2: Brake Malfunction Endangering Personnel Lifting
A land rig FA150 winch experienced inconsistent braking during personnel lifting, caused by a worn band brake assembly and misaligned adjustment stud. The 382-35548 band brake assembly and adjustment stud were replaced, brake tension was calibrated to OEM specs, and the winch passed safety load testing within 90 minutes. Root cause: brake lining wear and lack of routine adjustment.
Case 3: Slack Line Detector Valve Failure
An offshore support vessel’s FA150 winch failed to trigger the slack line safety feature, traced to a faulty 71447122 detector valve. The valve was replaced with a genuine FA150-spec unit, the safety system was tested, and normal operation resumed within 1 hour. Root cause: internal valve contamination from debris in the air supply.
Frequently Asked Questions (FAQ)
| Question | Answer |
| Are these parts compatible with all FA150 series winches (FA150I, FA150KG, FA150KGi)? | Yes, every component is precision-designed and tested for full compatibility with Ingersoll Rand FA150I, FA150KG, and FA150KGi Man Rider air winches. |
| Will these parts maintain my FA150 winch safety certification? | Absolutely. These are OEM-spec FA150 parts that meet ASME B30.7, CE, and ATEX standards, ensuring your winch retains regulatory certification after repairs. |
| Can the motor service kit and rebuild kit be used for full overhauls? | Yes. The 71407712 motor service kit and 382-36085-S rebuild kit include all critical components for complete FA150 winch overhauls and routine motor repairs. |
Procurement Guidance & Value Summary
This Ingersoll Rand FA150 air winch parts catalog is a dual-purpose resource that sets a non-negotiable procurement standard for safety-compliant components and provides actionable technical guidance for resolving common FA150 winch failures. By selecting these OEM-spec parts, you eliminate the risks of generic components—including safety hazards, certification voidance, and extended downtime—while maximizing the service life and operational reliability of your FA150 series winch. Every part is engineered to uphold the winch’s strict personnel lifting safety ratings, making it an indispensable resource for regulated drilling and marine operations.
