Oilfield Dies and Inserts

Detailed Product Introduction

This dies and inserts collection covers all mission-critical tubular gripping components for oilfield handling tools, organized by application and part number: 2160-series slip inserts (2-3/8” to 4-1/2” range), 2167 rotary slip dies, 2630 DCS-L circular buttons, 16400-series Blue Diamond tong dies (Type B/C), iron roughneck lower die inserts, UDC-type DC slip dies (2727-49, 2734-88, 2732-96), air slip inserts (65652 series), Hawkjaw dies, and MP-R safety clamp inserts (T33011-T33013). Each component is cross-referenced to OEM part numbers and tubular size ranges, ensuring perfect fit for rotary slips, air slips, manual tongs, iron roughnecks, and safety clamps used in standard well drilling and workover operations.

All dies and inserts are precision-machined with optimized gripping teeth profiles, using heat-treated alloy steel to resist abrasion, impact, and fatigue from continuous pipe handling. The range covers small-diameter tubing to large casing sizes, catering to all routine drilling tubular handling needs.

Functional Performance & Value Highlights

• Eliminate Pipe Slippage Risks: Hardened gripping teeth deliver maximum friction, preventing dangerous pipe drop incidents and reducing rig downtime by 70%.
• Reduce Tubular Damage: Precision-tooth geometry minimizes pipe scarring and wall damage, lowering tubular replacement costs significantly.
• Extended Wear Life: High-grade alloy steel construction delivers up to 25,000 handling cycles per set, cutting replacement frequency and inventory costs.
• Universal Fit Compatibility: Exact OEM dimensions ensure seamless installation across standard rotary slips, air slips, tongs, and iron roughnecks.

Structural & Engineering Features

• API 7K Compliant Design: Manufactured to meet industry standards for oilfield handling tools, ensuring safety and performance reliability.
• Hardened Alloy Steel Construction: Through-hardened steel teeth resist wear, chipping, and breakage under high-torque and heavy-load conditions.
• Precision Tooth Profile: Angled, non-slip gripping teeth optimize contact pressure without penetrating or damaging tubular surfaces.
• Modular Insert Design: Easy-to-replace slip and tong inserts reduce repair time, allowing quick on-rig replacements without specialized tools.

Applicable Operating Conditions

• These dies and inserts are built for demanding onshore and offshore drilling/well servicing environments where reliable tubular gripping is critical, including:
• Routine drilling operations with rotary table pipe handling
• Well workover and completion activities with manual tongs and iron roughnecks
• Air slip and power slip operations for tubular makeup/breakout
• Safety clamping for casing and tubing during rig moves and tripping operations
• Standard temperature and pressure drilling environments (compliant with API RP 7G)

Professional Maintenance & Troubleshooting Recommendations

1. Wear Inspection Protocol: Check die teeth for chipping, wear, or dulling before each pipe trip; replace inserts when tooth height is reduced by 50% to maintain grip strength.
2. Proper Installation Torque: Tighten die retaining bolts to OEM torque specifications to prevent insert shifting during pipe handling.
3. Debris Removal: Clear mud, scale, and debris from die seats and insert surfaces before installation to ensure full contact and grip.
4. Size Matching Check: Verify insert/tubular size compatibility before use to avoid slippage or tubular damage.
5. Set Replacement Schedule: Rotate and replace die sets based on handling cycles (every 20,000 cycles) to prevent unexpected failure mid-operation.

We supply the following spare parts:

No	Uom	Deskripsi Material	Part Number
1	PCS	Insert Slip 2.3/8″ x 3.1/2″	2160
2	PCS	Insert Slip 2.7/8″ x 3.1/2″	2161
3	PCS	Insert Slip 3.1/2″ x 3.1/2″	2162
4	PCS	Insert Slip 3.1/2″ x 4.1/2″	2163
5	PCS	Slip Dies,5 x 5 In For Rotary Slip	2167 / 2167-45
6	PCS	Button, Circular, DCS-L, 6.3/4 X 8.1/4	2630
7	PCS	Tong Dies Type C, Blue Diamond Tong Dies	16401-6
8	PCS	Tong Dies Type B, Blue Diamond Tong Dies	16402-6
9	PCS	Insert Dies 5 1/2 In – 7 5/8 in	16407
10	PCS	Die Insert Lower Part For Iron Roughneck	30160382
11	PCS	Die Insert Lower Part For Iron Roughneck	30160380-500
12	SET	Dies Slip, DC Slip Type UDC 4 In – 4 7/8 In (1 Set)	2727-49
13	SET	Dies Slip, DC Slip Type UDC 5.1/2″ – 7″ (1 Set)	2734-88
14	SET	Dies Slip, DC Slip Type UDC 8 In – 9 1/2 In (1 Set)	2732-96
15	SET	INSERT 3.1/2 X 2.7/8″ FOR MODEL AIR SLIP @ 1 SET = 4 Ea	65652-2
16	SET	INSERT 3.1/2 X 3.1/2″ FOR MODEL AIR SLIP @ 1 SET = 4 Ea	65652-3
17	PCS	Insert 5-1/2″ X 5-1/2″	2170
18	PCS	Die For Hawkjaw	061-20194
19	PCS	Safety Clamp Style MP-R Range 4-1/2″ sd 5-5/8″	T33011
20	PCS	Safety Clamp Style MP-R Range 5-1/2″ sd 7″	T33012
21	PCS	Safety Clamp Style MP-R Range 6-3/4″ sd 8-1/4″	T33013

Field Handling Tool Fault Repair Cases

Case 1: Worn 2162 Slip Insert Causing Pipe Slippage

A drilling rig experienced dangerous 3-1/2” drill pipe slippage in the rotary slip due to heavily worn 2162 slip inserts. Replacing the dull inserts with new hardened 2162 slip inserts restored full gripping power, eliminating slippage and resuming safe tripping operations.

Case 2: Dull 16401-6 Type C Tong Dies Damaging Tubulars

Manual tongs with worn 16401-6 Blue Diamond dies were causing deep scarring on drill pipe during breakout. Installing new 16401-6 tong dies reduced tubular damage and improved torque transfer, speeding up pipe makeup operations.

Case 3: Mismatched Iron Roughneck Die Insert Failure

An iron roughneck failed to grip 5-1/2” casing due to a worn lower die insert (30160380). Swapping in the OEM 30160380 die insert restored consistent gripping, ensuring proper casing makeup without slippage.

Frequently Asked Questions (FAQ)

Question	Answer
Are these dies and inserts compatible with standard API oilfield handling tools?	Yes, all components are manufactured to API 7K standards and designed to fit standard rotary slips, air slips, manual tongs, iron roughnecks, and safety clamps used in routine drilling operations.
How do I select the correct insert size for my tubulars?	Match the insert’s stated size range (e.g., 2-3/8” x 3-1/2”) to your exact drill pipe, tubing, or casing outer diameter; each part number is labeled for specific tubular size compatibility.
Do these dies come pre-assembled or as individual pieces?	Slip dies and UDC inserts are sold as complete sets (per slip assembly), while individual tong dies and slip inserts are sold per piece (PCS), as noted in the part listing for easy ordering.

Procurement Guidance & Call to Action

For drilling operations managers, rig maintenance crews, and oilfield procurement teams responsible for tubular handling equipment, this dies and inserts list is the definitive resource to minimize safety risks, reduce tubular damage, and source reliable, OEM-matched gripping components. Avoid the hazards of worn, mismatched, or low-quality dies — this catalog provides a standardized procurement benchmark and technical repair reference for all critical pipe handling dies and inserts.

Secure these high-performance, API-compliant dies and inserts to maintain safe, efficient tubular handling on your rig, extend service intervals, and protect your valuable drill pipe and casing. Each component is built to withstand the rigors of 24/7 drilling operations, making this the trusted choice for consistent, reliable pipe gripping performance.