With increasing demands for automation, efficiency, and safety in modern drilling operations, traditional mechanical drive systems are no longer sufficient. This VFD intelligent drilling rig system is built on advanced AC variable frequency control technology, integrating PLC systems, touchscreen HMI, and pneumatic, electrical, and hydraulic components into a unified design. It enables digital, intelligent, and high-precision control throughout the entire drilling process while reducing energy consumption and labor intensity, making it an ideal solution for oil & gas and engineering drilling applications.
Integrated Intelligent Control System
- Utilizes advanced AC variable frequency drive technology for full-process intelligent control
- Equipped with PLC system and touchscreen HMI for intuitive and efficient operation
- Integrates pneumatic, electrical, and hydraulic systems for coordinated performance
- Supports logic control, real-time monitoring, and remote management of drilling operations
High-Performance VFD Drive System
- Drawworks, rotary table, and mud pump are powered by high-power wide-frequency motors
- Enables full-range stepless speed regulation for various complex working conditions
- Fast response and stable output improve drilling efficiency and accuracy
- Features intelligent soft-start function to reduce mechanical impact and extend equipment lifespan
Stable and Reliable Drawworks Structure
- Single-shaft gear transmission design with simple structure and easy maintenance
- Supports single-speed or dual-speed smooth shifting operation
- High operational stability for long-duration continuous work
- Optional automatic drilling function for enhanced automation
Efficient Braking and Comprehensive Safety Protection
- Equipped with compound hydraulic disc brakes and dynamic braking system
- Provides multiple protection mechanisms: pneumatic, hydraulic, electrical, and motor fault protection
- Includes rotary torque limiting and pump pressure limiting functions
- Enhances overall operational safety and system reliability
Intelligent Operation and Data Management
- Independent driller’s cabin for centralized operation and control
- Supports data storage, printing, and remote transmission of drilling parameters
- Enables data visualization and full-process traceability
- Improves working conditions and reduces labor intensity
Flexible Expansion and System Upgradability
- Optional top drive drilling system for higher operational efficiency
- Supports cluster well drilling with integrated rail system configuration
- Equipped with ET200 or AS-i modules for MCC system monitoring and protection
- Intelligent crown/block positioning control system to prevent top and bottom collisions
This VFD-driven drilling rig combines high-efficiency electric drive technology with intelligent control systems to deliver stable, safe, and efficient drilling performance. It adapts well to both conventional and complex operating environments, while offering flexible expansio
Product types and specifications:
| Drilling rig model | ZJ15/900DB | ZJ30/1700DB | ZJ40/2250DB | ZJ50/3150DB | ||||
| Nominaldrilling depth,m | 127mm(5′)drill pipe | 700-1400 | 1500-2500 | 2000-3200 | 2800-4500 | |||
| 114mm(4 1/2′)drill pipe | 800-1500 | 1600-3000 | 2500-4000 | 3500-5000 | ||||
| Max. hook load, kN | 900 | 1700 | 2250 | 3150 | ||||
| Line strung ofhoisting system | 8 | 10 | 10 | 12 | ||||
| Drill line diameter,mm | 26 | 29 | 32 | 35 | ||||
| Max. pull of fast line,kN | 130 | 210 | 280 | 350 | ||||
| Draw-works | Model | JC-15DB | JC-30DB | JC-40DB | JC-50DB | |||
| Power ratingkW (HP) | 300(410) | 600(815) | 800(1090) | 1100(1500) | ||||
| Speed | I or II, smooth change | I or IV, smooth change | I or II, smooth change | |||||
| Brake mode | Hydraulic disc brake + Regenerating brake | Hydraulic disc brake + Regenerating brake(Pneumatic disc brake) | ||||||
| Crown block | TC90 | TC170 | TC225 | TC315 | ||||
| Traveling block | YG135 | YG170 | YC225 | YC315 | ||||
| Sheave OD of hoisting system, mm | 660 | 1005 | 1120 | 1270 | ||||
| Hook | YG135 | YG170 | DG225 or DG250 | DG315 | ||||
| Swivel | Model | SL-135 | SL-170 | SL-225 | SL-450 | |||
| Stem dia.,mm | 64 | 64 | 75 | 75 | ||||
| Rotarytable | Stem dia,mm(in) | 444.5(17 1/2) | 520(20 1/2) | 698.5(27 1/2) | 952.5(37 1/2) | |||
| Speed | I or II, smooth change | |||||||
| Drive mode | combined or independent drive | Independent drive | ||||||
| Mast | Type | K or telescoping | K or A | K | ||||
| Height, m | 31 or 39 | 33 or 41 | 44 | 45 | ||||
| Max. load, kN | 900 | 1700 | 2250 | 3150 | ||||
| Substr-ucture | Type | Box or telescoping | Dual lift | |||||
| Floor height, m | 3.8 | 4.5 | 5 | 6 | 7.5 | 9 | ||
| Clear height, m | 2.6 | 3.3 | 3.8 | 4.8 | 6 | 7.6 | ||
| Mudpump | Model×number | F-800×1 | F-1300×1 | F-1300×2 | F-1600×2 | |||
| Drive mode | Electric drive or diesel engine drive | Electric drive | ||||||
| Electric control mode | AC-DC-AC | |||||||