Duodao Hi-tech District,Jingmen,China
Info@bosaenergy.cn
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TOP DRIVE TDS 11SA Consumable & Replacement Parts

Key Functional Specifications Structural Design Features All TDS 11SA parts feature a precision-machined, interchangeable design that eliminates custom fabrication delays and simplifies field installation. Key structural highlights include: Applicable Operating Conditions These TDS 11SA replacement parts are certified for use in the most demanding drilling scenarios, including: Maintenance & Service Recommendations To maximize the service […]

Product Description

Key Functional Specifications

  • Hydraulic System Compatibility: Parts support 24VDC solenoid operation, precision pressure regulation (10 PSI to 1500 PSI), and leak-proof sealing for TDS 11SA hydraulic pumps, valves, and cylinders
  • Mechanical Durability: High-grade alloy bearings, precision gears, and wear-resistant bushings engineered for 8,000+ hour service life under heavy rotary loading
  • Electrical Control Integration: OEM-matched control modules, IGBT components, and interface units for seamless compatibility with the TDS 11SA vector control system
  • Sealing & Lubrication Performance: Specialized seal kits, O-rings, and lubrication pumps that prevent fluid contamination and extend gearbox/bearing lifespan

Structural Design Features

All TDS 11SA parts feature a precision-machined, interchangeable design that eliminates custom fabrication delays and simplifies field installation. Key structural highlights include:

  • Standardized dimensional tolerances (±0.001 inches) for direct drop-in replacement with original TDS 11SA components
  • Corrosion-resistant coatings and high-temperature materials to combat drilling mud, hydraulic oil, and harsh atmospheric exposure
  • Modular assembly design for IBOP actuators, hydraulic cylinders, and rotary components, reducing disassembly/assembly time by 40%
  • Reinforced load-bearing surfaces on bearings, gears, and crank assemblies to handle peak drilling torque and thrust loads

Applicable Operating Conditions

These TDS 11SA replacement parts are certified for use in the most demanding drilling scenarios, including:

  • Onshore land drilling rigs (desert, arctic, and temperate climates)
  • Offshore platform drilling operations with high-pressure wellbore conditions
  • Continuous 24/7 drilling duty cycles with minimal maintenance windows
  • High-torque, deep-well drilling projects requiring consistent top drive performance
  • API-compliant drilling operations adhering to global industry safety and performance standards

Maintenance & Service Recommendations

To maximize the service life of TDS 11SA components and avoid unplanned outages, follow these industry-leading maintenance protocols:

  1. Scheduled Replacement: Replace consumable seals, O-rings, and friction pads every 3,000 operating hours; inspect hydraulic valves and pumps every 1,500 hours for wear or leakage
  2. Lubrication Protocol: Use only the specified SEAL OIL (P/N 91250-1) for gearbox and bearing lubrication, maintaining proper oil pressure (10 PSI) via the OEM pressure switch
  3. Inspection Routine: Conduct monthly visual inspections of IBOP actuators, hydraulic cylinders, and electrical connectors; test solenoid valves and pressure switches quarterly for functional accuracy
  4. Storage Guidelines: Store spare parts in a dry, temperature-controlled environment to prevent corrosion; seal hydraulic components in anti-contamination packaging until installation
  5. Troubleshooting Priority: Cross-reference this parts list during fault diagnosis to quickly identify defective components, reducing mean time to repair (MTTR) in field operations

We supply the following spare parts:

ITEMDESCRIPTIONPART NUMBERM.E.S.C
1SEAL OIL91250-10136850113
2RELIEF VALVE, VENTABLE107031-1AN0136852223
3RELIEF VALVE94520-1NN0136852133
4SEAL POLYPAK982910136850123
5O-RING, COVER/BEARING RETAINER51300-277-B0136850193
6PUMP, HYD. PISTON1095420136851923
7PUMP, HYD. VANE 1.0 CU. IN/MIN.107783-5C11R0136851933
8FLEX COUPLING1100230136851943
9DIFFERENTIAL UNLOADING VALVE107028-1ANB0136852203
10SOLENOID VALVE 3-POS, 24VDC GENERAL SPEC.=?127908-J20136852299
11SOLENOID VALVE, 2-POS, 24VDC GENERAL SPEC.=?127908-D20136852309
12CYLINDER ASSEMBLY, IBOP ACTUATOR1255940136852843
13CYLINDER HYD. ASSY.301195920136854133
14CYLINDER ASSY.1107030136854413
15VALVE, RELIEF94520-1AN0136855793
16VALVE COUNTERBALANCE94518-13HN0136852723
17CHECK VALVE93547-1B30N0136852713
18PUMP ASSY. GEARBOX LUBRICATION (ALUM.)117603-10136850613
19RELIEF VALVE111664-1EN0136852253
20REDUCING/RELIEVING VALVE99353-1AN0136852193
21EXTERNAL CRANK ASSY.988980136854123
22DIE TONG16401-20136857313
23BELT, TIMING1201170136854773
24FRICTION PAD109528-10136850303
25WASH PIPE ASSY.301232900136850033
26PACKING SEAL KIT ( 5 PER SET )123292-20136856483
27MAIN SHAFT WITH LANDING COLLAR1211310136850473
28PRESSURE SWITCH, OIL (10 PSI) MFG., MODEL, RANGE=?87541-10136854829
29LINER, UPPER STEM982900136850133
30HYDRAULIC MOTOR114375-10136855803
31RETAINER RING301177750136853743
32LOWER COMPOUND SPHERICAL ROLLER BEARING GENREAL SPEC.-?1179870136850399
33MAIN SHAFT SLEEVE110040-10136850453
34STEM SLEEVE91829-10136850503
35BEARING ISOLATOR1184560136850673
36SHIELD, BEARING (OLD P/N: 30118959)301543620136850143
37SLEEVE, WEAR1095910136850683
38RETAINER, BEARING – UPPER STEM ( 30176112)1186680136850713
39S- PIPE PACKAGE, COMPLETE ASSEMBLY, ( RIGHT HAND, 7500 PSI, OUTSIDE GUARD)30156835-R75-20136851723
40MANIFOLD ASSEMBLY , UL1141740136852101
41thrust bearing301205560136850665
42upper compound bearing1095220136850355
43main lower bearing1095210136850445
44TAPERED ROLLER BEARING1095190136850465
45compound gear301585730136850373
46bull gear301585740136850483
47cover main body1101250136850743
48o-ring51300-273-B136853613
49o-ring51300381-B0136853623
50Glyd ring rotary11/in rod301193190136853633
51Glyd ring rotary11/5in rod301191430136853663
52Glyd ring rotary10in rod1183750136853673
53Ring trust301193570136853643
54Bushing turcite1193580136853723
55Seal wiper1195470136853693
56Roller 2 in718475846450951
57YOKE IBOP ACTUATOR301572250136853303
58SHELL , IBOP ACTUATOR1100420136854163
59ASSEMBLY EXTERNAL CRANK98898,0136854123
60PINION GEAR, HELICAL1179390136855583
61HUB, BRAKE1095540136855633
62CAM FOLLOWER 6 ” DIE301554380136859755
63BEARING , CAM FOLLOWER30158767-040136859765
64RECTIFIER INTERFACE6SE7 041-8GK85-0HA06772906973
65INVERTER INTERACE MODULEIVI6SE7038-6GL84-1BG26772908163
66DYNAMIC BREAK CHOPPER6SE7032-5FB87-2DA06772906953
67DIGITAL TACH INTERFACE6SE7090-0XX84-3DB06772906963
68CONTROL UNIT VECTOR CONTROL6SE7090-0XX84-0AB06772907623
69OP1S6SE7090-0XX84-2FK06772460123
70COMMUNICATION MODULE6SX7010-0FJ006772460153
71CONTROL UNIT RECTIFIER, CUR6SE7090-0XX85-1DA06772460143
72IGBT Module, 1600V, 1200AFZ1200R16KF4-S16739160051
73VARISTOR, MOV, 420VAC, 560VDCE106400136919473
74Ø600,220V, 700 W, 1360 rpm, 10040 m³/hFTP 4E-600B3886100152
75MODEL:ZR54KC-TF5 , 3PH,230V,50/60H 3897080253
76GLAND, EEXE ARMOURED CABLE (50MM) GENERAL SPEC.=?129991-70136854909
77GLAND, EEXE ARMOURD CABLE (20 MM) GENERAL SPEC.=?83444-030136854919
78GLAND, EEXE ARMOURD CABLE (20 MM) GENERAL SPEC.=?M614002913-030136854929
79GLAND, EEXE ARMOURD CABLE GENERAL SPEC.=?83444-060136854939
80ENCODER DIGITAL1152990136854733
81PRESSURE SWITCH, AIR (4WC) MFG., MODEL, RANGE=?768410136854819
82PRESSURE SWITCH, OIL (10 PSI) MFG., MODEL, RANGE=?87541-10136854829
83PRESSURE SWITCH, IBOP (1500 PSI) MFG., MODEL, RANGE=?83095-10136854839
84CONNECTOR, SINGLE PIN POWERED RED110022-1R0136854873
85CONNECTOR, SINGLE PIN POWERED WHT110022-1W0136854883
86CONNECTOR, SINGLE PIN POWERED BLK110022-1B0136854893
87CONTACTOR,9A30157674-91200136859563
88CONTACTOR.12A30157674-12-1200136859573
892.2KW MOTOR O/L30157674-2.20136859583
907.5KW MOTOR O/L30157674-12-1200136859593

Frequently Asked Questions (FAQ)

QuestionAnswer
Are these parts fully compatible with the TOP DRIVE TDS 11SA original equipment?Yes, every part in this catalog is engineered to match OEM dimensional, performance, and material specifications for direct drop-in compatibility with the TDS 11SA top drive system, with no modifications required.
How do I identify the correct replacement part for a faulty TDS 11SA component?Cross-reference the existing part number stamped on your faulty component with the PART NUMBER column in this list; verify the M.E.S.C code and description to confirm an exact match for your application.
What is the recommended service life for consumable TDS 11SA parts?Wear components (seals, O-rings, friction pads) last 3,000-5,000 operating hours; mechanical parts (bearings, gears, cylinders) last 8,000-12,000 hours with proper lubrication and routine maintenance per API drilling standards.

Product Description