Introduction
The Bomco F500 mud pump is a high-performance reciprocating triplex mud pump widely used in oil and gas drilling operations, known for its reliability, durability, and compatibility with harsh drilling environments. This guide focuses on the complete parts of the Bomco F500 mud pump, addressing the core needs of drilling contractors, maintenance teams, and procurement personnel—including accurate parts identification, reliable replacement options, on-site troubleshooting, and standardized maintenance. Whether you are looking to replace worn parts, stock spare components, or resolve sudden equipment failures, this guide provides authoritative, data-backed information to ensure your Bomco F500 mud pump operates at peak efficiency, minimizing downtime and reducing operational costs.
Structural Features
1. Robust Frame Assembly: Made of high-strength alloy steel, the frame assembly (part number AH0501010100) provides stable support for all internal components, with a load-bearing capacity of 500 kN to withstand high-pressure operating conditions. 2. Precision Crankshaft & Pinion Shaft: The crankshaft assembly (AH0501010200) and pinion shaft assembly (AH0501010300) feature precision machining with a surface roughness of Ra 0.8 μm, ensuring smooth operation and minimal wear. 3. Sealed Fluid End: The fluid end assembly (AH0501010500) is equipped with high-temperature resistant O-rings and gaskets, achieving a leakage rate of less than 0.1 L/min to prevent drilling fluid loss. 4. Efficient Lubrication System: The lubrication assembly (AH0501010600) uses a forced lubrication design, ensuring all moving parts are evenly lubricated, with an oil flow rate of 15 L/min to maintain optimal operating temperature.
Applicable Working Conditions
The Bomco F500 mud pump parts are engineered to perform reliably in a wide range of drilling scenarios, including: 1. Onshore oil and gas drilling (depth: 1,000–10,000 meters); 2. High-temperature and high-pressure (HTHP) wells (temperature up to 150°C, pressure up to 35 MPa); 3. Corrosive drilling environments (compatible with water-based, oil-based, and synthetic drilling fluids); 4. Remote drilling sites with limited maintenance resources (parts are designed for easy disassembly and replacement, reducing maintenance time by 30% compared to similar products).
We supply the following spare parts:
| ITEM | NAME | PART NUMBER |
| 1 | Frame Assembly | AH0501010100 |
| 2 | Crank Shaft Assembly | AH0501010200 |
| 3 | Pinion Shaft Assembly | AH0501010300 |
| 4 | Crosshead Assembly | AH0501010400 |
| 5 | Fluid End Assembly | AH0501010500 |
| 6 | Lubrication Assembly | AH0501010600 |
| 7 | Skid | AH0501010700 |
| 8 | Piston & Liner Assembly | AH0501010800 |
| 9 | Gasket | AH10010109 (1) |
| 10 | Breather Cap | T515-101.00 |
| 11 | 170506010100243000 | |
| 12 | Cover Assy. | AH0501012200 |
| 13 | Bs Name Plate | AH05010109 |
| 14 | Cover Plate | AH0501011000 |
| 15 | Gasket. | AH05010111 |
| 16 | Bolt(GB5781-86) | 420201070712025000 (12) M12X25 |
| 17 | Oil Level Indication | AH10011013 |
| 18 | Oil Lever Indicator Assy. | AH1001011400 |
| 19 | Bolt (GB5780-86) | 420201070712025000 (12)M24X80 |
| 20 | Clean Out Cover〈Ⅲ〉 | |
| 21 | Gasket | |
| 22 | Bolt ( M12X35 | |
| 23 | Crosshead Door | AH05010112 |
| 24 | Gasket | AH05010113 |
| 25 | Washer 12. (GB848-86) | 420501036120200000-38 |
| 26 | Rivet 3×10 (GB827-76) | 420999050603001000 |
| 27 | Bolt (GB5780-86) | 420201070724080010 (M24X80) (12) |
| 28 | Nut (GB41-86) | 420402080240200000 (M24) (12) |
| 29 | Spring gasket(GB93-76) | 420503011241600000 (24) (12) |
| 30 | Bolt GB5781-86 | 420201070612035010 M12X35 (20) |
| 31 | Gasket(GB848-76) | 420501036120200000 12 (20) |
| 32 | Rubber Bar | 530302022500001000 25x10x4000 |
| 33 | Screw Plug | T506-1006 |
| 34 | Bolt M16X60 GB5780-86 | |
| 35 | Nut M16 GB41-86 | |
| 36 | Spring Gasket 16 (GB93-87) | |
| 37 | Gasket 12 (GB848-85) | |
| 38 | AH05010116000 | |
| 39 | Top see hole cover plate | AH0501011800 |
| 40 | Oil discharge manifold | AH05010117 |
| 41 | Top see hole cover plate seal | 420201070612035000 |
| 42 | Bolt 12X35 GB5781-86 | 420501036120200000-8 |
| Gasket 12 (GB848-85) | 420101050704001000 | |
| 43 | Cross recessed pan head screws M4X16 (GB818-85) | 42050202240800000 |
| 44 | square taper washer GB853-85 | |
| F500 Fluid End Assembly | ||
| ITEM | NAME | PART NUMBER |
| 1 | Fluid End Studded Assy. | AH050101050100 |
| 2 | Thread Ring | AH0501010502 |
| 3 | Cylinder Cover | AH0501010503 |
| 4 | Liner seal | AH0501010504 |
| 5 | Cylinder Cover plug | AH050101050500 |
| 6 | AH0501010506 | |
| 7 | O RING | 530301010750053000 |
| (GB3452.1-82) | 75×5.3 | |
| 8 | Discharge Manifold | AH0501010507 |
| 9 | Cylinder Head Seal | AH0501010508 |
| 10 | Stud bolt | T503-1001 |
| (M33X3X210) | ||
| 11 | Nut | T507-2009 |
| (M33X3) | ||
| 12 | Valve Cover | AH0501010509 |
| 13 | Valve Guide(Upper) | AH0501010510 |
| 14 | Spring guide | AH100101051100 |
| 15 | Retainer | AH0501010511 |
| 16 | Bolt M10X20 | AH1001010513 |
| 17 | Wire 1.6 | 40104030160001900 |
| L=915 | ||
| 18 | Valve spring | AH00000101 |
| 19 | Valve assembly | AH0000020500 |
| 20 | Lock nut | T507-302.00 |
| (M24) | ||
| 21 | Piston | AH050101051400 |
| Piston Seal | 530301010280035000 | |
| 22 | (中 28X3.55) (GB3452.1-82) | |
| 23 | Spray pipe assembly | – |
| 24 | Piston Rod Clamp | AH050101051500 |
| 25 | Piston Rod | AH0501010512 |
| AH050101051300 | ||
| 26 | Liner | AH050101052400 |
| 27 | Liner End Cover | AH0501010516 |
| 28 | Liner Locking Ring | AH0501010517 |
| 29 | Valve Guide (Lower) | AH050101051800 |
| 30 | Spring | 420501066200600000 |
| Gasket 20(GB95-85) | ||
| 31 | Bolt | 420201011120050000 |
| M20X45(GB5782-86) | ||
| 32 | Suction Manifold | AH050101051900 |
| 33 | Shim Set | AH050101052000(2) |
| 34 | O Ring (GB3452.1-82) | 530301012300070000 |
| 230×7(2) | ||
| 35 | Anaerobic thread locking adhesive 243 | 170506010100243000 |
| 36 | Suction flange | AH050101010521 |
| 37 | Bolt | 420201010727090000 |
| (GB5782-86) | M27X90(GB5782)12 | |
| 38 | Nut | 420402080270200000 |
| (GB41-86) | M27(GB41-86) | |
| 39 | Plug screw Z1V2 | T506-1007 |
| 40 | Suction flange | AH0501010521 |
| 41 | Suction pulsation damper | AH0000050300 |
| 42 | Gasket 39 | AH1001010527(18) |
| 43 | Bolt | T502-7026( M27X85) |
| 44 | O Ring 150X7 (GB3452.1-82) | 530301011500070000 |
| (150×7) | ||
| R1 | Nut | T507-2001 |
| M30X3 | ||
| R2 | Stud | T503-3004 |
| AM30X2-M30X3X170 | ||
| R3 | Nut | T507-2001 (36) M30X3 |
| R4 | Stud | T507-3003 (36) AM30X2-M30X3X120 |
| R5 | Nut M39X3 | T507-2011 (18) |
| R6 | Stud | T503-4001 (18) AM39X2-M39X3X95 |
| R7 | Valve assembly | AH0000020100 |
| R8 | Valve spring | AH00000101 |
| F500 Discharge manifold | ||
| ITEM | NAME | PART NUMBER |
| 1 | Strainer cover | AH100101190201 |
| 2 | O Ring165x7 (GB3452.1-82) | 530301011650070000 |
| 3 | Strainer | AH100101190200 |
| 4 | Dos shell | AH0501011401 |
| 5 | Safety valve take over | AH100101200200 |
| 6 | Pressure Gaugem1 seat | AH100101200100 |
| 7 | Discharge four Tee | AH050101210100 |
| 8 | Gasket | T508-5003 |
| 9 | Stud M27X170 | T503-1004 |
| 10 | Nut M27 (16) | T507-2005 |
| 11 | Inout connector Rc1 1/2-NPT2 | T512-1001 |
| 12 | Pressure Gauge (YK-150) | 380207192402511000 |
| 13 | Flange | AH05010119 |
| 14 | Gasket | T508-5001 R39 (2) |
| 15 | LETAI Glue 243 | 17050601010024300 |
| R1 | JA-3 JA-3 Safety valve | AH0000060200 |
| R2 | Air bladder | AK45350100 (KB-45) |
| 1 | Crosshead | AH0501010401 |
| 2 | Crosshead Guide | AH0501010402 |
| 3 | Bolt M16X40 | T502-7003K |
| 4 | Diaphragm Stuffing Box | AH0501010403 |
| 5 | Crosshead Pin | AH0501010404 |
| 6 | Crosshead Pin Retainer | AH0501010405 |
| 7 | Fluid Baffle Back-Up Plate | AH0501010406 |
| 8 | Retainer | AH0501010407 |
| 9 | Lock Spring | AH050101m08 |
| 10 | Oil cup | AH0501010409 |
| 11 | O Ring 95X5.3 (GB3452.1-82) | 530301010950053000 |
| 12 | Crosshead Extension | AH0501010410 |
| 13 | O Ring | AH0501010411 |
| 14 | O Ring 355X5.3 (GB3452.1-82) | 530301013550053000 |
| 15 | Bolt M33X90 | T502-6002 |
| 16 | Male Connector | AH0501010412 |
| 18 | Elbow NPT1/2,,-M22X1.5 | AH0501010413 |
| 19 | Bolt M10X90(GB70-85) | 420101121110009000 |
| 20 | Crosshead(5G354920Q) | AH0501010414 |
| 22 | Connector NPT1/4-M18X1.5 | AH1001020507 |
| 23 | Plug NPT1/4 | T506-1002 |
| 24 | Wire 1.6 (L=500) | 40104030160001900 |
| 25 | Hose Assembly(C-13X1W-300) (JB1887-77) | 140507011301003000 |
| 26 | Spring gasket 10 | 420503011101600000 |
| 27 | Double Lip Oil Seal | AH0501010415 |
| 28 | O Ring 71×5.3 (GB3452.1-82) | 530301010710053000 |
| 29 | Hose Assembly C-10X1W-300) (JB1887-77) | 140507011001003000 |
| 30 | Loctite ( Lock + Tight) 243 | 170506010100243000 |
| 31 | Elbow Z1/4-M18X1.5 | AH1001020506 |
| 32 | Adjusting gasket | AH0501010416 |
| 33 | Capscrew M16X40 (4) | T501-6001K |
| F500 Pinion Shaft Assembly | ||
| ITEM | NAME | PART NUMBER |
| 1 | Key | AH0501010301 |
| 1 1/4×1 1/4×7 1/2 | ||
| 2 | Pinion Shaft | AH0501010302 |
| 3 | Oil Seal Wear Ring | AH0501010303 |
| 4 | Carrier | AH0501010304 |
| 5 | Gasket | AH0501010305 |
| 6 | Gasket | AH0501010306 |
| 7 | Bearing Carrier | AH0501010307 |
| 8 | Flange | AH0501010313 |
| 9 | Bolt M16X45 (GB5782-86) | 420201010616045000 |
| 10 | Spring gasket 16(93-87) | 420503011161600000 |
| 11 | Bolt | 420201010620050000 |
| (GB5782-86) | (M20X50) | |
| 12 | Skeleton type Double lips oil seal | AH0501010311 |
| 5.87X7.125X0.625 | ||
| 13 | Bearing Carrier | AH0501010312 |
| 4G32828H | ||
| 14 | Spring gasket (93-87) | 420503011201600000 |
| -20 | ||
| 15 | Spring gasket 12(93-87) | 420503011121600000 |
| 16 | Bolt M12X35 (GB5782-86) | 420201010612035000 |
| 17 | Oil Collecting Box | AH050101031000 |
| 18 | Retainer | AH0501010308 |
| 19 | Seal gasket | AH0501010309 |
| F500 Crank Shaft Assembly | ||
| ITEM | NAME | PART NUMBER |
| 1 | Main Bearing Cover | AH050101020100 |
| 2 | Bearing Carrier, Right | AH0501010202 |
| 3 | Gasket Main | AH0501010203 |
| 4 | Inner Race Retainer | AH0501010204 |
| 5 | Outer Race Retainer | AH050101020500 |
| 6 | Eccentric Strap | AH0501010206 |
| 7 | Retainer (I) | AH0501010207 |
| 8 | Crankshaft | AH050101020800 |
| 9 | Retainer (II) | AH0501010209 |
| 10 | Eccentric Ring Gear | AH0501010210 |
| 11 | T502-3003 | |
| (M22X90) | ||
| 12 | Lock Nut | T507-301.00 |
| (M22) | ||
| 13 | Spacer, Main Bearing | AH0501010211 |
| 14 | Bearing Carrier, left | AH0501010212 |
| 15 | Retainer | AH0501010213 |
| 16 | Inner Race Retainer | AH0501010214 |
| 17 | Bolt | T502-7002K (28) M16X35 |
| 17A | Bolt M12X35 | T502-2001K (24) |
| 18 | Bolt M16X45 (GB5780-86) | 420201070716045 |
| 10 | ||
| 19 | Main bearing Bolt | AH051020207 |
| 20 | Gasket combination | AH050101021500 |
| 21 | Capscrew M16X100 (GB70-85 8.8 改制) | T502-6004K (2) |
| 21A | Capscrew M12X100 (GB70-85 8.8 改制) | T502-6003K |
| 22 | eccentric shaft bearing | AH0501010216 |
| 92984QU | ||
| 23 | Main bearing | AH0501010217 |
| 3053738U | ||
| 24 | Plain gasket 16 (848-76) | 420501036160200000 |
| 25 | Loctite ( Lock + Tight) 243 | 170506010100243000 |
| 26 | Lock wire 1.5 | 60501021600000000 |
| 27 | Lock wire 3 | 60501021200000000 |
| F500 Power end Lubrication Assembly | ||
| ITEM | NAME | PART NUMBER |
| 1 | Manifold (I) | AH0501010601 |
| 2 | Plug NPT 1/4 | T506-1002 |
| 3 | Pipe Clamp (I) | AH100101060100 |
| 4 | Copper Pipe Φ10×1067 (GB1527) | 51102010100010000 |
| 5 | Pipe Connector A10 | 520901010330010000 |
| 6 | Pipe Connector A10 | 520901010050010000 |
| 7 | Double Pipe Clamp Φ8 | AH100101060200 |
| 8 | Oil Pump Mtg. Plate support | AH050101060200 |
| 9 | Shim Set | AH100101060400 |
| 10 | 2S Oil gear Pump | 512601010031000000 |
| 11 | Pipe Connector NPT1/4-M14X1.5 | T513-1006 |
| 12 | Pressure Gaug (0~16Mpa) (Y60Z) | 380202051160006000 |
| 13 | Bolt A12 (GB5650-85) | 520902540320120000 |
| 14 | Pipe connector A8 (GB5628.1-85) | 520901010050050000 |
| 15 | Elbow NPT1/4-NPT3/8 | T511-3002 |
| 16 | Copper Pipe Φ12X712 (GB1527-87) | 51102010120010000 |
| 17 | Copper Pipe Φ8X712 (GB1527-87) | 51102010080010000 |
| 18 | Pipe Clamp | AH050102060400 |
| 19 | Copper Pipe Φ12X254 (GB1527-87) | 51102010120010000 |
| 20 | Copper Pipe Φ8X127 (GB1527-87) | 51102010080010000 |
| 21 | Oil Jet | AH0501010603 |
| 22 | Bolt M6X20 (GB5781-86) | 420201080606020000 |
| 23 | Spring gasket 6 (GB93-87) | 420503011061600000 |
| 24 | Pipe connector A12 (JB/ZQ4408-86) | 520901010330020000 |
| 25 | connector NPT1/4-M18X1.5 | T513-1007 |
| 26 | Copper Pipe Φ8X508 (GB1527-87) | 51102010080010000 |
| 27 | Copper Pipe Φ8X381 (GB1527-87) | 51102010080010000 |
| 28 | Pipe connector A8 (JB/ZQ4408-86) | 520901010330050000 |
| 29 | Copper Pipe Φ8X89 (GB1527-87) | 51102010080010000 |
| 30 | Pipe Clamp | AH05010106M00 |
| 31 | Pipe connector A16 (JB/ZQ4408-86) | 520901010350040000 |
| 32 | Copper Pipe Φ16X254 (GB1527-87) | 51102010160015000 |
| 33 | Pipe connector A16 (JB/ZQ4408-86) | 520901010330040000 |
| 34 | Oil Filter Assy. | AH100101061000 |
| 35 | 45° Elbow | AH1001010608 |
| 36 | Seal gasket A12 (GB5651-85) | 520902551280120000 |
| 37 | Pipe Clamp | AH050101060500 |
| 38 | Copper Pipe Φ16X686 (GB1527-87) | 51102010160015000 |
| 39 | Manifold(II) | AH1001010611 |
| 40 | Pipe connector A8 (JB/ZQ4410-86) | 520901010350050000 |
| 41 | Overflow valve(YYFJ-L20) | 512604900000032000 |
| 42 | Copper Pipe Φ8X305 (GB1527-87) | 51102010080010000 |
| 43 | Hexagon socket head cap screws M8X40 (GB70-85) | 420101221308004000 |
| 44 | Spring gasket 8 (GB93-76) | 420503011081600000 |
| 45 | Copper Pipe Φ8X1219 (GB1527-87) | 51102010080010000 |
| 46 | Copper Pipe Φ8X1651 (GB1527-87) | 51102010080010000 |
| 47 | Copper Pipe Φ8X1296 (GB1527-87) | 51102010080010000 |
| 48 | Copper Pipe Φ10X1524 (GB1527-87) | 51102010100010000 |
| 49 | Copper Pipe Φ8X864 (GB1527-87) | 51102010080010000 |
| 50 | 90° Elbow NPT1/8-NPT1/4 | T511-3003 |
| 51 | Key 3/16X3/16X1 | T516-2001 |
| 52 | Oil gear pump assembly | AH050102060700 |
| 53 | Gasket 14 | T514-1001 |
| 54 | Limited block | AH1001010613 |
| F500 Spray pump assembly | ||
| ITEM | NAME | PART NUMBER |
| 1 | Belt Guard | AH050101080300 |
| AH050101080500 | ||
| 2 | Sheave | AH0501010801 |
| 3 | Support Assy. | AH080101080500 |
| 4 | Connector NPT1-G1 | AH1001010804 |
| 5 | Connector NPT1 | |
| 5A | Connector NPT1-M33X2 | |
| 6 | Connector G1-M33X2 | AH1001010806 |
| 7 | Connector ZG2 2/1” | |
| 8 | Connector ZG2 1/2-Z2 1/2 | |
| 9 | Hose Φ22×Φ37 | 140501010220100000 |
| 10 | Hose Connector Φ22×Φ37 | AH100101080900 (4) |
| 11 | 90°Elbow NPT 1X900 | AH1001010810 |
| 12 | Connection Plate | AH1001010811 |
| 13 | Water Tank | AH080101080400 |
| 14 | Tank Cover | AH080101080300 |
| 15 | Nut M16(GB41-86) | 420402080160200000-8 |
| 16 | Gasket | AH1001010814 |
| 17 | Flange NPT1 | AH1001010815 |
| 18 | Top lock screw M8 | AH0501010802 |
| 19 | v Belt (GB1171-74) | 140301012027430000 A2743 |
| 20 | Plipe clamp No:3 | |
| 21 | Hose(中 22X中 33) | 140501050220100000 |
| 22 | 90°Elbow ZG2 1/2 | |
| 23 | Bolt M16X50 (GB5780-86) | 420201071116050000 |
| 24 | Spring gasket16 (GB93-87) | 420503011161600000 |
| 25 | Plain gasket16(GB95-85) | 420501060160100000 |
| 26 | Bolt M12X40 (GB5780-86) | 420201070712040000 |
| 27 | Spring gasket 12(GB93) | 420503011121600000 |
| 28 | Plain gasket12(GB95) | 420501060120100000 |
| 29 | Bolt M12X55 (GB5780) | 420201070612055000 |
| 30 | Nut(GB41-86) | 420402080160200000 |
| (M16) | ||
| 31 | Centrifugal type spray pump | AH100101081600 |
| 32 | Stainless steel ball valve G1〃(Q11F-16) | 441305011104161000 |
| 33 | Bracket | AH050101080400 |
| 34 | Connection Plate | |
| 35 | Connector NPT2V2 | T513-1004 |
| 36 | Bolt M20X35 | |
| 37 | Spring gasket 20 | |
| 38 | Plain gasket20 | |
| F500 PUMP Tools List | ||
| NAME | NAME | PART NUMBER |
| 1 | Liner Lifting Tool | AH100101210100 AH100101210100 |
| 2 | Rob 3 1/4” | AH1001012102 |
| 3 | Sleeve 2 3/16″ | AH1001012103 AH1001012103 |
| 4 | Ejector removal tool AH100101210400 AH100101210400 AH100101210400 | AH100101210400 AH100101210400 AH100101210400 |
| 5 | Stem Guide Loading and Unloading Tool AH100101210500 AH100101210500 AH100101210500 | AH100101210500 AH100101210500 AH100101210500 |
| 6 | Hydraulic Valve Puller AH050101150300 AH100101210600 AH100101210600 | AH050101150300 AH100101210600 AH100101210600 |
| 7 | Air bag inflatable hose assembly AH100101210700 AH100101210700 AH100101210700 | AH100101210700 AH100101210700 AH100101210700 |
| 8 | Sleeve 2 3/8 AH1001012108 AH1001012108 AH1001012108 | AH1001012108 AH1001012108 AH1001012108 |
| 9 | Sleeve 2 AH1001012109 AH1001012109 AH1001012109 | AH1001012109 AH1001012109 AH1001012109 |
| 10 | 8″ extension rod AH1001012110 AH1001012110 AH1001012110 | AH1001012110 AH1001012110 AH1001012110 |
| 11 | connector 1″ AH1001012111 AH1001012111 AH1001012111 | AH1001012111 AH1001012111 AH1001012111 |
| 12 | 24″ extension rod AH1001012112 AH1001012112 AH1001012112 | AH1001012112 AH1001012112 AH1001012112 |
| 13 | Manual hydraulic pump 70MPa (PSH-II) 512605040000117000 512605040000117000 512605040000117000 | 512605040000117000 512605040000117000 512605040000117000 |
| 14 | inner hexagonal wrench 17 ——— ——— 400101091700000000 | 400101091700000000 |
| 15 | inner hexagonal wrench 14 ——— 400101091400000000 400101091400000000 | 400101091400000000 400101091400000000 |
| 16 | Sleeve 3 ——— AH0801011401 ——— | AH0801011401 |
| 17 | Inner Hexagonal Wrench 12 ——— 400101091200000000 ——— | 400101091200000000 |
| 18 | Sleeve 55 AH0501011501 ——— ——— | 55 AH0501011501 |
| 19 | Sleeve 13/16 AH0501011502 ——— ——— | 3/16 AH0501011502 |
| 20 | Inner Hexagonal Wrench 8 400101090800000000 ——— ——— | 8 400101090800000000 |
| 21 | Inner Hexagonal Wrench 22 400101092200000000 ——— | 22 400101092200000000 |
| F500 PUMP Easy Wear Spare parts list | ||
| ITEM | NAME | PART NUMBER |
| 1 | Oil Seal | AH0501010311 |
| 2 | O-Ring | 530301010950053000 |
| 3 | O-Ring | AH0501010411 |
| 4 | Double Lip Oil Seal | AH0501010415 |
| 5 | O-Ring | 530301010750053000 |
| 6 | Valve Cover Seal | AH0501010508 |
| 7 | Liner End cover Seal | AH0501010504 |
| 8 | gsket 44 | |
| 9 | O-Ring | AH10010109 |
| 10 | Plunger | |
| 11 | O-Ring | 530301013550053000 |
| 12 | O-Ring | 530301010280035000 |
| 13 | Capsule | AH0000050301 |
| 14 | Piston Rubber 6 1/2L | AH000004080200 |
| 15 | Valve Rubber | AH0000020504 |
| 16 | Shear Pin | AH0000060111 |
| 17 | Ring Gasket R39. | T508-5001 (3) |
| 18 | Buffer | AH0000060106 |
| 19 | Piston Assy | AH000006010300 |
| 20 | Bladder | AK4535010100 |
| 21 | lock plate | AH0501010517 |
| 22 | Gasket | 530301011500070000 |
| 23 | Oil Seal Ring | AH0501010409 |
| 24 | Oil Seal Ring | 530301012300070000 |
| 25 | Oil Seal Ring | 530301010710053000 |
| 26 | 530301011650070000 | |
| KB45/75 Pulsation dampener | KB45 | |
| ITEM | NAME | PART NUMBER |
| 1 | Ring gasket R39 | T508-5001 |
| 2 | Bottom plug | AK75350101 |
| 3 | bladder | AK4535010100 |
| 4 | Studded assy. | AK4535020100 |
| 5 | Cover | AK45350103 |
| 6 | Steel pipe tee 1/4″ | AK75350105 |
| 7 | Connector 1/4″ | AK75350106 |
| 8 | Gauge cover | AK4535010400 |
| 9 | Purge vavle | 512604900000030000 |
| 10 | Double scale pressure gauge 0-25MPa NPT1/4 | 380101052250006000 |
| 11 | Needle valve | 512604900000020000 |
| 12 | Washer | T514-1001 |
| Pulsation dampener incharge hose assembly | ||
| 1 | Nut G 5/8” | AH100101210701 |
| 2 | Sealing Connector | AH100101210702 |
| 3 | Hose M14×1.5 | 520901050030080000 |
| 4 | Connector | AH100101210703 |
| 5 | Gasket | AH100101210704 |
| 6 | Pipe Plug | AH100101210705 |
| JA-3 Safety valve | ||
| 1 | Connector | AH0000060101 |
| 2 | Baffle | AH0000060102 |
| 3 | Piston assy | AH0000060103 |
| 4 | Valve body | AH0000060104 |
| 5 | Piston rod | AH0000060105 |
| 6 | Gasket | AH0000060106 |
| 7 | Spring column pin | AH0000060107 |
| 8 | Lock Spring | AH0000060108 |
| 9 | Safety cap | AH0000060109 |
| 10 | Shear plate | AH0000060110 |
| 11 | Shear pin | AH0000060111 |
| 12 | Advise nameplate | AH0000060112 |
| 13 | Shaft pin | AH0000060113 |
| 14 | Steel wire Baffle | AH0000060114 |
| 15 | nameplate | AH0000060115 |
| 16 | Uncork pin 4×26 | 420703020504002000 |
| 17 | Nut M4 | 420402080040200000 |
| 18 | Bolt M4×16 | 420101021104001000 |
| 19 | Bolt M10X110 | 420201070710110000 |
| 20 | Nut M10 | 420402080100200000 |
| 21 | BoltM3×8 | 420101020703000000 |
On-Site Fault Maintenance Cases
Case 1: Fluid Leakage from Fluid End Assembly
Scenario: A drilling team reported severe fluid leakage from the fluid end assembly during operation, resulting in a 20% drop in pump efficiency. Troubleshooting: Inspected the fluid end assembly and found that the liner seal (AH0501010504) was worn, with a wear depth exceeding 0.5 mm. Solution: Replaced the liner seal with a new compatible part (AH0501010504) and tightened the cylinder cover bolts to the specified torque (350 N·m). Result: Leakage stopped completely, and pump efficiency was restored to 98%.
Case 2: Abnormal Noise from Power End
Scenario: Abnormal metallic noise was heard from the power end of the Bomco F500 pump, accompanied by increased vibration (vibration amplitude: 0.8 mm/s, exceeding the standard 0.5 mm/s). Troubleshooting: Disassembled the power end and discovered that the main bearing (AH0501010217) was damaged, with ball wear and cage deformation. Solution: Replaced the main bearing with a new 3053738U model and refilled the lubrication system with ISO VG 46 lubricating oil. Result: Noise and vibration returned to normal levels, and the pump operated smoothly for 1,200 hours without further issues.
Case 3: Failure to Start Due to Lubrication System Malfunction
Scenario: The pump failed to start, and the lubrication system pressure gauge showed 0 MPa. Troubleshooting: Checked the lubrication assembly and found that the oil pump (512601010031000000) was clogged with debris, preventing oil flow. Solution: Cleaned the oil pump and replaced the oil filter assembly (AH100101061000), then purged the lubrication lines to remove air. Result: The lubrication system pressure reached 0.8 MPa, and the pump started normally, with no further lubrication-related failures.
Maintenance Recommendations
To extend the service life of Bomco F500 mud pump parts and ensure reliable operation, follow these maintenance guidelines: 1. Daily Inspection: Check for fluid leakage, abnormal noise, and oil level (maintain oil level between the upper and lower marks of the oil level indicator AH10011013). 2. Regular Replacement: Replace easy-wear parts (O-rings, gaskets, piston seals) every 1,000 operating hours; replace main bearings and crankshafts every 8,000 operating hours. 3. Lubrication Management: Change lubricating oil every 2,000 operating hours, using ISO VG 46 oil that meets API GL-4 standards. 4. Storage: Store spare parts in a dry, clean environment with a temperature of 5–30°C, avoiding moisture and corrosion; apply anti-rust oil to metal parts for long-term storage.
FAQ (Frequently Asked Questions)
| Question | Answer |
| Are these parts compatible with all Bomco F500 mud pump models? | Yes, all parts listed are fully compatible with all Bomco F500 mud pump variants, adhering to the original equipment specifications and API 7K standards. Each part has a unique part number for easy identification and interchangeability. |
| How to confirm the correct part number for replacement? | You can find the part number on the original component’s nameplate (e.g., the frame assembly has part number AH0501010100) or refer to the Bomco F500 mud pump parts list provided in this guide. For unclear cases, match the component’s dimensions and function with the descriptions in the parts list. |
| What is the recommended stock of easy-wear parts for on-site operations? | It is recommended to stock 2–3 sets of key easy-wear parts, including O-rings (530301010750053000), liner seals (AH0501010504), piston seals (530301010280035000), and gaskets (AH10010109). This ensures quick replacement in case of failure, reducing downtime to less than 2 hours. |
Conclusion
The Bomco F500 mud pump is a critical piece of equipment in oil and gas drilling, and the quality of its parts directly affects drilling efficiency, safety, and operational costs. All parts introduced in this guide meet API 7K standards, with precise machining, high durability, and perfect compatibility with the Bomco F500 model. We provide a complete range of parts, from core assemblies (crankshaft, fluid end) to small consumables (bolts, gaskets), ensuring you can find all the components you need for replacement, maintenance, and stockpiling.