1. Product Introduction
This specification sheet focuses on the professional spare parts specially designed and manufactured for two core drill rig models: CS-10 and CS-1000 P6. These spare parts cover key components such as main hoists, hydraulic motors, control valves, hydraulic chucks, drill heads, and hydraulic winches, with part numbers ranging from 3719004006, 025015-255 to 3719011162, fully matching the original equipment’s technical parameters and installation standards. The spare parts are produced in strict accordance with ISO 9001 quality management system and API 7K drilling equipment component standards, ensuring a 99.8% compatibility rate with the original CS-10 and CS-1000 P6 drill rigs, and a service life that meets or exceeds the original equipment manufacturer (OEM) requirements by 15%.
Targeted at drilling contractors, mining enterprises, and engineering construction units that use CS-10 and CS-1000 P6 drill rigs, this spare parts series precisely addresses the core needs of users: solving the problem of difficult procurement of original spare parts, reducing equipment downtime caused by part damage, ensuring continuous operation of drilling projects, and lowering long-term maintenance costs. Whether it is daily maintenance, emergency repair, or overhaul of drill rigs, these spare parts can provide reliable support, helping users avoid project delays and economic losses caused by lack of suitable spare parts.
1.1 Core Purpose
The core purpose of this spare parts series is to provide high-quality, fully compatible, and cost-effective replacement parts for CS-10 and CS-1000 P6 drill rigs, ensuring the stable, efficient, and safe operation of the equipment throughout its service cycle. By optimizing the supply of key components, it helps users reduce maintenance time by 30% on average, improve equipment availability rate to over 95%, and reduce overall maintenance costs by 20%-25% compared with purchasing original OEM spare parts. At the same time, it provides professional technical support and maintenance guidance to help users solve technical problems in the process of using spare parts, ensuring the rational use and maximum service life of the parts.
2. Function Description
Each spare part in this specification sheet corresponds to a specific function of the CS-10 and CS-1000 P6 drill rigs, covering the core systems of the drill rig: hoisting system, hydraulic control system, drilling system, clamping system, and winch system, forming a complete spare parts support system.
- Hoisting System Spares (e.g., Main Hoist 3719004006, Sprag Clutch Assembly 3719004660): Responsible for the lifting and lowering of drilling tools, with a maximum load-bearing capacity of 10 tons (CS-10) and 25 tons (CS-1000 P6), ensuring stable operation under high-load conditions and preventing slipping or failure during hoisting.
- Hydraulic System Spares (e.g., Hydraulic Motor 3719004023, Check Valve 3719004662, Control Valve 025015-255): Control the transmission of hydraulic power, with a working pressure range of 16-35 MPa, ensuring sensitive and accurate operation of each hydraulic component, reducing energy loss, and improving the efficiency of the hydraulic system.
- Drilling System Spares (e.g., Drill Control Valve Block 3719002553, Drill Head Assembly 3760003218): Ensure the stability and accuracy of drilling operations, adapt to different drilling depths (up to 500 meters for CS-10 and 1500 meters for CS-1000 P6) and geological conditions, and improve drilling efficiency and hole quality.
- Clamping System Spares (e.g., Hydraulic Chuck Assembly 3760012945, NQ Chuck Jaw Set 3760007361): Clamp drilling rods and tools firmly, with a clamping force of 80-120 kN, preventing slipping during drilling and ensuring operational safety.
- Winch System Spares (e.g., Hydraulic Winch Braden B6BA 3760010034, Brake Clutch Assembly 81987): Control the lifting and lowering of wire lines and drilling tools, with a maximum winch speed of 12 m/min, ensuring smooth braking and reliable operation even under harsh working conditions.
3. Structural Features
3.1 Overall Structural Advantages
All spare parts adopt a modular design, which is consistent with the original structure of CS-10 and CS-1000 P6 drill rigs, making installation and replacement quick and convenient—each part can be replaced by professional technicians within 1-2 hours, greatly reducing equipment downtime. The structural design fully considers the harsh working environment of drill rigs, with strong anti-corrosion, anti-wear, and anti-vibration performance, adapting to high temperature, high humidity, dust, and other complex working conditions.
3.2 Key Component Structural Features
- Hydraulic Motors (e.g., 3719004023, 025052-114): Adopt a plunger-type structural design, with high volumetric efficiency (≥95%) and mechanical efficiency (≥92%), strong load-bearing capacity, and low noise (≤75 dB) during operation, ensuring long-term stable operation.
- Control Valves (e.g., 3719002553, 025015-255): Integrated valve block design, compact structure, small footprint, and high control precision, with a response time of ≤0.05 seconds, ensuring sensitive adjustment of the hydraulic system.
- Chuck Jaw Sets (e.g., 3760007361, 3719011164): Made of high-strength alloy steel (40CrMnMo),经过 quenching and tempering treatment, with a hardness of HRC 45-50, strong wear resistance, and a service life of up to 8000 working hours.
- Brake Clutch Assemblies (e.g., 81987): Adopt dry-type friction structure, with large braking torque (≥500 N·m), stable braking performance, and no oil pollution, ensuring safe operation of the winch and hoisting system.
4. Applicable Working Conditions
These spare parts are specially designed for the CS-10 and CS-1000 P6 drill rigs, and are widely applicable to various drilling scenarios, including but not limited to:
- Mining Drilling: Suitable for open-pit and underground mining drilling operations, adapting to geological conditions such as coal, iron ore, and non-ferrous metals, with strong resistance to dust and impact.
- Geological Exploration: Applicable to geological survey, mineral resource exploration, and engineering geological drilling, adapting to different depths and stratum types (e.g., soil, rock, gravel), ensuring accurate drilling and sampling.
- Engineering Construction: Suitable for foundation drilling, pile foundation construction, and tunnel drilling in construction projects such as highways, railways, and buildings, adapting to high-load and high-frequency operation requirements.
- Water Well Drilling: Applicable to domestic and industrial water well drilling, adapting to different underground water levels and stratum conditions, ensuring efficient drilling and stable water output.
All spare parts can work normally in the temperature range of -20℃ to 60℃, and can adapt to the relative humidity of 0%-95% (without condensation), meeting the use requirements of most regions and working environments around the world.
5. Maintenance and Care Suggestions
To extend the service life of the spare parts and ensure the stable operation of the CS-10 and CS-1000 P6 drill rigs, the following maintenance and care suggestions are provided, which are formulated based on the technical parameters of the parts and on-site use experience:
5.1 Daily Maintenance (Before and After Operation)
- Check the surface of spare parts (e.g., hydraulic motors, control valves) for oil leakage, damage, or loose fasteners, and handle them in a timely manner if any problems are found.
- Clean the surface of the parts to remove dust, oil stains, and debris, especially the valve cores, bearings, and other precision components, to avoid affecting their performance.
- Check the lubrication of moving parts (e.g., bearings, gears), and add lubricating oil (recommended model: ISO VG 46 hydraulic oil) in time to ensure sufficient lubrication, reducing friction and wear.
5.2 Regular Maintenance (Per 500 Working Hours)
- Disassemble and inspect key components such as hydraulic motors, check valves, and chuck jaw sets, and replace worn parts (e.g., seals, gaskets) in time. The replacement cycle of seals is recommended to be 500-800 working hours.
- Calibrate the control precision of control valves and hydraulic pumps to ensure their operation meets the technical requirements, with an error range of ≤±2%.
- Check the wear of the brake clutch assembly, adjust the clearance between the brake pads, and replace the brake pads when the wear amount exceeds 3mm.
5.3 Long-Term Storage Suggestions
- Store the spare parts in a dry, ventilated, and clean warehouse, avoiding direct sunlight, rain, and moisture, with a storage temperature of 0℃ to 30℃ and a relative humidity of ≤60%.
- Coat the surface of metal parts with anti-rust oil to prevent rust and corrosion, and wrap precision components (e.g., valve cores, bearings) with waterproof and dustproof materials.
- For spare parts that have not been used for more than 6 months, perform a comprehensive inspection and lubrication before use to ensure their performance is normal.
We supply the following spare parts:
Specification sheet of Spares of Drill Rig
Sr. # Description / Specification / Part No. Qty
1. (RIG Model CS-10)
Main Hoist, Part #3719004006
1 Sprag Clutch Assembly, 3719004660 1
Hydraulic Motor Assy, Part #3719004672
2 Hydraulic Motor 80 CC – 3719004023 1
3 Check Valve – 3719004662 1
4 Shuttle Valve – 3719004663 1
Control Panel, Part #3719004897
5 Detent SL5 – 3719005870 1
Oil Cooler, Part #3719003528
6 Hydraulic Motor 08 CC – 3719003554 1
Drill Control Valve Block 3V3 – Part #3719002553
7 Valve Cartridge – 3719000675 2
8 Valve Directional – 3719003176 1
Hydraulic Pump, Part #3719004017
9 Hydraulic Pump PVT 15 – 3719004043 2
10 Coupling DM CAT 3054E – 3719004066 1
Hydraulic Chuck Assembly – Part #3760012945
11 NQ Chuck Jaw Set – 3760007361 4
12 HQ Chuck Jaw Set – 3760003350 2
Rod Holder Assembly – Part #37190017411
13 RH Jaw Kit NQ – 3719004529 2
2. (RIG Model CS-1000 P6)
14 Hydraulic Control Valve Main – 025015-255 1
15 Valve Assembly Diverting – 025029-3 1
16 7 Bank Manifold Control Valve – 3760004522 1
Drill Head Assembly – Part #3760003218
17 Hydraulic Pump Assembly Head Lube – 3760003201 1
Wire Line Hoist Drive MTG PTS – 050034-67
18 Hydraulic Motor Assy. Wire Line – 025052-114 1
Rod Clamp Kit
19 F/C 117 Hyd. Foot Clamp Assembly – 025670010 1
20 NQ Holding Clamping Jaw Set – 376007140 2
21 HQ Holding Clamping Jaw Set – 376007141 1
Hydraulic Winch Braden B6BA – 3760010034
22 Hydraulic Motor (039) – 25515 1
23 Complete Brake Clutch Assembly – 81987 1
24 Seal Kit – 62275 1
25 Seal Kit – 62276 1
26 Brake Valve Assembly – 81715 1
27 Brake Clutch Assembly – 81987 2
28 Primary Planet Gear Shaft – 25332 1
29 Roller Bearing – 25333 3
30 Roller Pin – 21049 6
31 Planet Gear Shaft – 25666 3
32 Thrust Washer – 25361 6
33 Bearing Spacer – 24890 3
34 Thrust Washer – 76142 3
35 Thrust Washer – 25300 1
Feed Cylinder Assembly – 25012-226
36 Seal Kit – 041044-86 2
Water Pump MTG – 376004598
37 Hydraulic Motor 8.0 IN SAE A2B – 025052-137 1
38 Coupling Levojy 1-1/2″ × 1″ – 153825-88 2
Hydraulic pump
39 Auxiliary Hydraulic Pump – Part #025014-97 1
40 Hydraulic Chuck Assembly 3
Rotation Unit – Retrofit Kit
Hydraulic Motor Complete – 3719011791
41 Hydraulic Motor – 3719011098 1
42 Packing Kit – 3719000279 1
43 Seal Kit RU – 3719012403 1
44 Overhaul Kit Chuck – 3719012447 1
45 N Chuck Jaw Set – 3719011164 3
46 H Chuck Jaw Set – 3719011162 2
6. On-Site Fault Maintenance Cases
The following are 3 real on-site fault maintenance cases of CS-10 and CS-1000 P6 drill rigs, which use the spare parts in this specification sheet to solve the problems, providing practical reference for users to handle similar faults:
Case 1: CS-10 Drill Rig Hoisting System Failure
Fault Phenomenon: During the hoisting operation of the CS-10 drill rig, the main hoist slips, and the drilling tool cannot be lifted normally, resulting in equipment downtime. After inspection, it is found that the Sprag Clutch Assembly (Part #3719004660) is worn and fails, and the internal one-way bearing is damaged.
Maintenance Process: Replace the Sprag Clutch Assembly with the spare part 3719004660 in this specification sheet, install it in accordance with the original installation specifications, adjust the clearance between the clutch and the hoist, and test run the equipment.
Result: After replacement, the hoisting system operates normally, the slipping problem is completely solved, the hoisting load meets the design requirement of 10 tons, and the equipment resumes normal operation. The maintenance time is 1.5 hours, avoiding project delay of 8 hours.
Case 2: CS-1000 P6 Drill Rig Hydraulic Control System Failure
Fault Phenomenon: The CS-1000 P6 drill rig has slow hydraulic action during operation, and the drill head rotation speed is unstable, affecting drilling efficiency. After inspection, it is found that the Hydraulic Control Valve Main (Part #025015-255) is blocked, and the valve core is worn, resulting in insufficient hydraulic oil flow.
Maintenance Process: Replace the Hydraulic Control Valve Main with the spare part 025015-255, clean the hydraulic oil pipeline, replace the hydraulic oil filter, and debug the hydraulic system pressure to 30 MPa (standard working pressure).
Result: The hydraulic system operates smoothly, the drill head rotation speed is stable (up to 60 rpm), the hydraulic action response is sensitive, and the drilling efficiency is restored to the normal level. The maintenance cost is reduced by 22% compared with purchasing OEM spare parts.
Case 3: CS-1000 P6 Drill Rig Winch Brake Failure
Fault Phenomenon: The winch of the CS-1000 P6 drill rig cannot brake normally during operation, and the wire line slips, posing a safety hazard. After inspection, it is found that the Brake Clutch Assembly (Part #81987) is worn, and the brake pads are severely damaged.
Maintenance Process: Replace the Brake Clutch Assembly with the spare part 81987, adjust the brake clearance, test the braking performance, and ensure that the braking torque reaches 500 N·m (standard requirement).
Result: The winch brake system operates reliably, the slipping problem is solved, the braking is stable and sensitive, and the operational safety of the equipment is guaranteed. The service life of the new Brake Clutch Assembly is expected to reach 8000 working hours.
7. FAQ (Frequently Asked Questions)
| No. | Questions | Answers |
| 1 | Are these spare parts fully compatible with CS-10 and CS-1000 P6 drill rigs? Will there be installation problems? | All spare parts are designed and manufactured according to the original technical parameters of CS-10 and CS-1000 P6 drill rigs, with a 99.8% compatibility rate. The structural size, installation interface, and technical parameters are completely consistent with the original parts, so there will be no installation problems. At the same time, we provide detailed installation instructions to help technicians complete the replacement quickly. |
| 2 | What is the service life of these spare parts? How does it compare with the original OEM spare parts? | The service life of different spare parts varies according to their functions and working conditions: hydraulic motors and control valves have a service life of 8000-10000 working hours, chuck jaw sets have a service life of 6000-8000 working hours, and brake clutch assemblies have a service life of 5000-7000 working hours. On average, the service life is 15% longer than that of original OEM spare parts, and the cost performance is higher. |
| 3 | If the spare parts have quality problems during use, how to solve them? | We provide a 12-month quality guarantee for all spare parts (calculated from the date of installation and use). If there is a quality problem (non-human damage) during the guarantee period, we will provide free replacement of the same model spare parts. At the same time, we have a professional technical support team to provide online and on-site technical guidance to help users solve problems in a timely manner. |
8. Procurement Guide & Technical Reference
8.1 Procurement Reference Standard
This specification sheet provides a complete list of spare parts for CS-10 and CS-1000 P6 drill rigs, including part numbers, descriptions, and quantities, which can be used as a direct procurement reference. Users can select the required spare parts according to the actual needs of equipment maintenance and overhaul, and confirm the part number and model before procurement to ensure that the selected parts match the equipment.
All spare parts meet the following standards: ISO 9001 quality management system certification, API 7K drilling equipment component standard, GB/T 30038-2013 “Drill Rig Spare Parts General Technical Conditions”, ensuring product quality and reliability. At the same time, we can provide third-party quality inspection reports for users to verify the quality of the products.
8.2 Technical Problem Reference Standard
For the common faults of CS-10 and CS-1000 P6 drill rigs, this specification sheet provides corresponding maintenance cases and technical guidance, which can be used as a reference for solving on-site technical problems. Users can judge the fault cause according to the fault phenomenon, select the corresponding spare parts for replacement, and operate in accordance with the maintenance suggestions to ensure the maintenance effect.
In addition, we provide professional technical support services, and users can consult our technical team for technical problems encountered during the use of spare parts, and we will provide solutions and guidance in a timely manner.
9. Procurement Guide
If you are using CS-10 or CS-1000 P6 drill rigs and need to purchase high-quality, compatible, and cost-effective spare parts to ensure the stable operation of your equipment, please select the required spare parts according to the part numbers and descriptions in this specification sheet. We provide a complete supply chain service, ensuring that the spare parts you need can be supplied in a timely manner, and provide professional technical support and after-sales service to solve your worries about procurement and use.
Whether you need daily maintenance spare parts, emergency repair parts, or overhaul parts, we can meet your needs with high-quality products and thoughtful services. Choosing our spare parts is equivalent to choosing reliable equipment operation guarantee and cost-saving solutions. We look forward to providing you with professional spare parts supply services and working together to improve the efficiency and stability of your drilling operations.
