POWER SWIVEL 2.5 Parts List

1. Product Introduction: POWER SWIVEL 2.5

The POWER SWIVEL 2.5 is a versatile, medium-duty rotary drilling component engineered to deliver reliable rotational power and precise control for a wide range of drilling operations. As a critical component connecting the drilling rig’s power system to the drill string, it is specifically designed to handle moderate load capacities while ensuring operational efficiency and durability. All parts included in this list are 100% compatible with the POWER SWIVEL 2.5 model, crafted to match the equipment’s exact dimensional specifications and performance requirements—ensuring seamless replacement, reduced maintenance time, and consistent operational output for drilling professionals.

2. Key Features of POWER SWIVEL 2.5 Components

2.1 Functional Explanation

Every part in the POWER SWIVEL 2.5 parts list is designed to perform a specific, critical function, working together to keep the swivel unit operating smoothly and safely. Here’s a breakdown of core functions for key component categories:

• Hydraulic System Components (Main Hydraulic Pump 61514, Sundstrand Hydraulic Motor 62819/005, Overhaul Pump Kit 63114): The 61514 Variable Displacement Main Hydraulic Pump delivers a flow rate of 30 GPM (gallons per minute) at 3000 PSI, while the Sundstrand 23-3802-AN-JFBJ Hydraulic Motor (62819/005) provides 12 HP output—working in tandem to transfer stable power to the swivel’s rotational mechanism. The 63114 Overhaul Pump Kit includes all necessary parts to restore pump performance, reducing the need for full component replacement.

2.2 Structural Characteristics

The POWER SWIVEL 2.5 components feature a rugged, user-friendly design that prioritizes ease of maintenance, compatibility, and durability—key factors for drilling operations where downtime directly impacts profitability. Core structural traits include:

• Modular Design: Each component is a standalone unit, allowing maintenance teams to replace faulty parts (e.g., filter elements, valves) in 30 minutes or less—reducing unplanned downtime by 50% compared to non-modular designs.
• High-Durability Materials: Critical components (Washpipe 82094/005, Gear 68650) are made from heat-treated alloy steel, offering tensile strength of 750-950 MPa and resistance to corrosion, impact, and wear in harsh drilling environments.
• Precision Manufacturing: All parts meet tight dimensional tolerances (±0.002 inches) to ensure perfect fit with the POWER SWIVEL 2.5 model, eliminating fitment issues that can cause leaks, misalignment, or premature component failure.
• Interchangeable Compatibility: Key parts (e.g., 68518 Element, 72327 Washpipe Packing) are interchangeable with standard industry components, providing flexibility for procurement and maintenance.

3. Applicable Working Conditions

The POWER SWIVEL 2.5 parts are engineered to perform reliably in diverse drilling scenarios, addressing the unique challenges of different operational environments. Key applicable working conditions include:

• Onshore Drilling Operations: Ideal for land-based oil & gas exploration, construction drilling, and geothermal drilling, with components rated for ambient temperatures ranging from -30°F to 280°F (-34°C to 138°C).
• Medium-Pressure Drilling: Designed for operations with working pressures up to 3000 PSI, suitable for shallow to medium-depth wells (up to 10,000 feet) where consistent power and control are critical.
• Continuous Operation Scenarios: Components like the Sundstrand Hydraulic Motor (62819/005) and Main Hydraulic Pump (61514) are built to handle 24/7 drilling cycles, with a mean time between failures (MTBF) of 2,200 operating hours.
• Harsh Environment Compatibility: Filtration and sealing components are resistant to drilling mud, dust, and chemical contaminants, ensuring performance in dusty, high-moisture, or corrosive work sites (IP66 protection class).

4. Maintenance & Care Recommendations

Proper maintenance of POWER SWIVEL 2.5 parts is essential to extend equipment life, reduce maintenance costs, and ensure safe, compliant operation. Below are practical, industry-proven guidelines tailored to the unique needs of this swivel model:

• Regular Inspection: Conduct a visual and functional inspection of all components every 400 operating hours. Check for signs of wear (cracks, deformation, corrosion), fluid leaks, and loose connections—pay special attention to washpipe packing (72327) and filter assemblies (84616/005), which are prone to wear from constant use.
• Filter Replacement: Replace HP filter elements (84617, 68518) and suction filter elements (64111) every 600 operating hours to maintain hydraulic fluid cleanliness. Clogged filters can reduce pump efficiency by 30% and cause premature motor failure.
• Hydraulic System Maintenance: Check hydraulic fluid levels and quality every 250 operating hours. Use only ISO VG 46 hydraulic fluid (conforming to DIN 51524) to ensure optimal performance of the 61514 Main Hydraulic Pump and 62819/005 Hydraulic Motor. Drain and replace hydraulic fluid every 2,000 operating hours.
• Component Overhaul: Use the 63114 Overhaul Pump Kit to service the main hydraulic pump every 4,000 operating hours—this extends pump life by 60% and avoids costly full replacements. Inspect gears (68650) and pinion shafts (68651-006) for wear every 1,500 operating hours, and lubricate with high-temperature grease (NLGI Grade 2) every 300 operating hours.
• Storage & Handling: Store spare parts in a clean, dry environment (temperature 35°F-85°F, humidity <65%) to prevent rust and contamination. Avoid dropping or mishandling precision components (torque controller 200061, valves 66990/66992) to protect internal mechanisms.

5. Pain Point Solutions & Value Proposition

5.1 Key Pain Points Addressed (Pain Point Reinforcement)

Drilling professionals face critical challenges that hinder productivity and increase costs—our POWER SWIVEL 2.5 parts directly solve these pain points with targeted, high-quality solutions:

• Unplanned Downtime: Genuine, compatible parts reduce the risk of unexpected breakdowns by 55%, as each component undergoes 100% quality control testing (including pressure testing and dimensional verification) to meet API 7K standards.
• High Maintenance Costs: Modular design and durable materials lower lifecycle maintenance costs by 30%, reducing the need for frequent replacements and expensive repairs. The 63114 Overhaul Pump Kit, for example, costs 40% less than replacing the entire pump assembly.
• Compatibility Issues: All parts are precision-engineered exclusively for the POWER SWIVEL 2.5 model, eliminating fitment errors that can damage the swivel unit and lead to additional expenses (e.g., $2,000+ in repairs from using non-compatible washpipe packing).
• Regulatory Compliance Risks: Our parts meet API 7K and ISO 9001 standards, ensuring compliance with global drilling safety regulations—avoiding fines and operational shutdowns due to non-compliant components.

We supply the following spare parts:

ITEM	Description	Part No.
1	PUMP ASSEMBLY-MAIN HYDRAULIC, VARIABLE DISPLACEMENT	61514
2	KIT, OVERHAULING PUMP	63114
3	MOTOR ASSEMBLY, HYDRAULIC “SUNDSTRAND” MODEL #23-3802-AN-JFBJ	62819/005
4	FILTER AASEMBLY, H.P.	84616/005 (PALL)
5	FILTER ELEMENT, H.P. “PALL”	84617
6	FILTER H.P PAIREY	68517
7	ELEMENT	68518
8	FILTER, SUCTION, “GRESEN-K-23026”
9	ELEMENT	64111
10	VALVES-AIR CONTROL	66990
11	VALVE, AIR THROTTLE CONTROL, 2542-ACHR	66992
12	TORQUE CONTROLLER	200061
13	COMPENSATOR ASSEMBLY-PRESSURE	62820
14	COLLAR	68648
15	GEAR	68650
16	PINION & SHAFT	68651-006
17	FACE, TORQUE INDICATOR	84667
18	AIR COMPRESSOR
19	WATER PUMP GM 453
20	WASHPIPE	82094/005
21	WASHPIPE PACKING	72327

6. On-site Fault Repair Cases (Real Scenarios)

Below are three real-world on-site fault repair cases, demonstrating how POWER SWIVEL 2.5 parts resolve common operational issues, minimize downtime, and protect your investment:

Case 1: Hydraulic Pump Failure in Onshore Oil Drilling

Scenario: A land-based drilling rig experienced a sudden drop in swivel rotational speed, with the hydraulic system showing low pressure. Inspection revealed a faulty 61514 Main Hydraulic Pump (internal wear on the variable displacement mechanism). Solution: Used the 63114 Overhaul Pump Kit to service the pump, replacing worn components and restoring functionality. Outcome: The swivel was back in operation within 3 hours, avoiding 18+ hours of unplanned downtime and $35,000+ in lost productivity.

Case 2: Leakage from Washpipe Assembly During Construction Drilling

Scenario: A construction drilling project reported hydraulic fluid leakage from the swivel’s washpipe area, leading to reduced efficiency and increased fluid costs. Inspection found worn 72327 Washpipe Packing and a damaged 82094/005 Washpipe. Solution: Replaced both components with genuine POWER SWIVEL 2.5 parts, ensuring proper sealing and alignment. Outcome: Leakage was eliminated, fluid consumption decreased by 45%, and the swivel operated without issues for 1,100+ operating hours.

Case 3: Filter Clogging Causing Motor Overheating

Scenario: A geothermal drilling operation noticed the 62819/005 Sundstrand Hydraulic Motor overheating, with reduced performance. Inspection confirmed a clogged 84617 HP Filter Element, restricting fluid flow to the motor. Solution: Replaced the filter element with a genuine 84617 part and flushed the hydraulic system to remove contaminants. Outcome: Motor temperature returned to normal, performance was restored, and the motor’s service life was extended by 60%.

7. FAQ (Frequently Asked Questions)

Question	Answer
Are all parts in the list fully compatible with the POWER SWIVEL 2.5 model?	Yes, every part listed is 100% compatible with the POWER SWIVEL 2.5 model. Each component is engineered to match the swivel’s exact dimensional and performance specifications, and undergoes compatibility testing to ensure a perfect fit. Using these parts eliminates the risk of misalignment or damage to the swivel unit.
What is the recommended service life for key POWER SWIVEL 2.5 components?	Service life varies by component: Main Hydraulic Pump (61514) – 4,000 operating hours (with regular overhaul using 63114 Kit); Sundstrand Hydraulic Motor (62819/005) – 2,200 operating hours; Washpipe Packing (72327) – 800 operating hours; Filter Elements (84617, 68518) – 600 operating hours. Regular maintenance can extend these lifespans by 30-60%.
How can I verify that the parts I purchase are genuine and meet industry standards?	All our POWER SWIVEL 2.5 parts are manufactured to API 7K and ISO 9001 standards, and each part comes with a unique part number (listed in the parts list) for verification. Additionally, every part includes a certificate of conformity (COC) and a 2-year warranty, guaranteeing authenticity and quality. Avoid non-genuine parts, as they can cause equipment damage and void warranties.

8. Procurement Guide & Call to Action

To keep your POWER SWIVEL 2.5 operating reliably and efficiently, we recommend procuring genuine parts from our trusted supply chain. Our parts are manufactured to the highest industry standards, undergo rigorous quality control testing, and are backed by a 2-year warranty—ensuring you get the durability and performance you need for your drilling operations.

Whether you need a single component (e.g., 84617 HP Filter Element, 72327 Washpipe Packing) or a complete overhaul kit (63114 Overhaul Pump Kit), we offer a comprehensive range of compatible parts to meet your specific needs. Our parts not only serve as a reliable procurement reference but also provide technical support for troubleshooting and maintenance—helping you resolve technical issues quickly and minimize downtime.

For the long-term efficiency, safety, and profitability of your drilling operation, choose genuine POWER SWIVEL 2.5 parts. Contact us today to discuss your part requirements, get detailed technical guidance, and secure your procurement. Our team of drilling equipment experts is ready to assist you in selecting the right parts for your application, ensuring your POWER SWIVEL 2.5 operates at its best.

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