POWER SWIVEL 3.5 Parts List

1. Product Introduction: POWER SWIVEL 3.5

The POWER SWIVEL 3.5 is a high-performance rotary drilling component designed for medium-duty to heavy-duty drilling operations, serving as a critical link between the drilling rig and drill string. This equipment is engineered to deliver precise rotational control, reliable power transmission, and enhanced operational efficiency, making it an indispensable asset for drilling projects across oil & gas exploration, geothermal drilling, and industrial drilling applications. The parts listed in this document are 100% compatible with the POWER SWIVEL 3.5 model, ensuring seamless replacement, optimal equipment performance, and reduced downtime during maintenance or breakdowns.

2. Key Features of POWER SWIVEL 3.5 Components

2.1 Functional Explanation

Every part in the POWER SWIVEL 3.5 parts list is tailored to fulfill a specific critical function, working in synergy to support the swivel’s overall operation:

• Sealing Components (O-rings, Packing Units, Protector Seals): Prevent fluid leakage (hydraulic oil, drilling mud) and protect internal components from contamination, with a temperature resistance range of -40°F to 300°F (-40°C to 149°C) and pressure rating up to 5000 PSI, ensuring reliability in extreme environments.
• Hydraulic Components (Hydraulic Motors, Variable Displacement Pumps, Actuators): Deliver stable power transmission, with the 210622 Hydraulic Motor providing 15 HP output and 3000 RPM maximum speed, while the 215115/006 Sauer Variable Displacement Pump ensures precise flow control for smooth swivel rotation.
• Monitoring Components (Pressure Gauges, Torque Gauges): Provide real-time data on operational parameters, such as the 63019 Pressure Gauge (0-600 PSI) and 69171 Torque Pressure Gauge, enabling operators to detect abnormalities early and avoid equipment failure.
• Connection Components (Quick Disconnect Couplings, Hose Assemblies): Ensure secure, leak-free fluid and power transfer, with the 65579/008 1 1/4″ JIC Female Hose Assembly (50FT) designed for high-pressure applications (up to 5000 PSI) and resistance to abrasion and chemical corrosion.

2.2 Structural Characteristics

The POWER SWIVEL 3.5 components feature a robust, modular design that offers two key advantages for drilling operations: easy replacement and enhanced durability. Key structural traits include:

• Modular Construction: Each part is designed as a standalone component, allowing for quick replacement without disassembling the entire swivel unit—reducing maintenance time by 40% compared to non-modular designs.
• High-Strength Materials: Critical components (Washpipe 83791, Packing Sets 202979) are made from heat-treated carbon steel and nitrided alloys, providing tensile strength of 800-1000 MPa and resistance to wear, impact, and corrosion.
• Precision Engineering: All parts meet tight dimensional tolerances (±0.001 inches) to ensure perfect fit and compatibility, eliminating the risk of misalignment or premature wear caused by ill-fitting components.

3. Applicable Working Conditions

The POWER SWIVEL 3.5 parts are engineered to perform reliably in a wide range of drilling environments, addressing the diverse needs of different drilling scenarios. Key applicable working conditions include:

• Onshore & Offshore Drilling: Compatible with both land-based rigs and offshore platforms, with components rated for saltwater resistance (IP67 protection class) to withstand harsh marine environments.
• High-Pressure & High-Temperature (HPHT) Drilling: Sealing components and hydraulic parts are designed to operate under pressures up to 5000 PSI and temperatures up to 300°F, making them suitable for deep well drilling (up to 15,000 feet).
• Heavy-Duty Drilling Operations: Components such as the 210622 Hydraulic Motor and 203651/005 Rexroth Positioner Cylinder are built to handle continuous operation for 24/7 drilling cycles, with a mean time between failures (MTBF) of 2,500 operating hours.
• Geothermal & Industrial Drilling: Resistant to chemical contaminants (drilling mud additives, geothermal fluids) and extreme temperature fluctuations, ensuring consistent performance in non-oil & gas drilling applications.

4. Maintenance & Care Recommendations

Proper maintenance of POWER SWIVEL 3.5 parts is critical to extending equipment life, reducing downtime, and ensuring safe operation. Below are practical, industry-proven maintenance guidelines:

• Regular Inspection: Conduct a visual inspection of all components every 500 operating hours. Check for signs of wear (cracks, corrosion, deformation), fluid leakage, and loose connections—pay special attention to O-rings (568-2438, 568-010) and hose assemblies (65579/008, 67342/005), which are prone to wear.
• Lubrication: Apply high-temperature hydraulic grease (conforming to NLGI Grade 2) to moving parts (couplings, motor shafts) every 250 operating hours to reduce friction and prevent premature wear. Use only manufacturer-recommended lubricants to avoid component damage.
• Component Replacement: Replace sealing components (packing units, O-rings) every 1,000 operating hours or immediately if leakage is detected. Replace filter elements (68518 H.P Filter Element, 19 SAUER DA Oil Filter) every 750 operating hours to maintain fluid cleanliness and prevent contamination of hydraulic systems.
• Storage & Handling: Store spare parts in a clean, dry environment (temperature 40°F-80°F, humidity <60%) to avoid rust and contamination. Avoid dropping or mishandling precision components (gauges, positioners) to prevent damage to internal mechanisms.

5. Pain Point Solutions & Value Proposition

5.1 Key Pain Points Addressed

Drilling operators often face critical challenges that impact productivity and profitability—our POWER SWIVEL 3.5 parts directly solve these pain points:

• Unplanned Downtime: Compatible, high-quality parts reduce the risk of unexpected breakdowns by 60%, as each component is tested to meet API 7K standards and undergoes 100% quality control checks before supply.
• High Maintenance Costs: Modular design and durable materials lower maintenance costs by 35% over the equipment’s lifecycle, reducing the need for frequent replacements and costly repairs.
• Compatibility Issues: All parts are precision-engineered for the POWER SWIVEL 3.5 model, eliminating the risk of misalignment or fitment issues that can damage the swivel unit and lead to additional expenses.

5.2 Core Value (Value Front-loading)

Choosing genuine POWER SWIVEL 3.5 parts delivers immediate and long-term value for drilling operations: enhanced equipment reliability, reduced downtime, lower maintenance costs, and improved operational safety. With a 2-year warranty on all components and compliance with global drilling standards (API 7K, ISO 9001), our parts ensure that your POWER SWIVEL 3.5 operates at peak performance, maximizing productivity and return on investment (ROI).

We supply the following spare parts:

Item	Description	Part No.
1	RING, O, PACKING UNIT	568-2438
2	WASHPIPE	83791
3	NUT, PACKING, UPPER	83787
4	RING, O	568-010
5	MOTOR, HYDRAULIC	210622
6	PACKING WASHPIPE(4-RINGS)	72355
7	NUT PACKING	83788
8	PROTECTOR SEAL	44165
9	KIT SEAL MOTOR SHAFT (INC.VALVE & BEARING)	84232
10	FILTER ELEMENT H.P	68518
11	GAUGE PRESSURE 0.600 PSI	63019
12	GAUGE PRESSURE TORQUE	69171
13	COUPLING QUICK DISCONNECT	30187
14	COUPLING 1″, QUICK DISCONNECT WING NUT	27395
15	GAUGE TORQUE PRESSURE	216500/005
16	COUPLING 1 1/2″ SET	65459
17	KIT OVERHAUL PUMP	63118
18	KNOB CONTROL	62790
19	PACKING SET SWIVEL JOINT	202979
20	KIT – MOTOR GASKET & SEAL	201362
21	ACTUATOR THROTTLE WILLIAM CONTROL	WM642F1
22	PUMP VARIABLE DISCPLACEMENT SAUER	215115/006
23	FILTER OIL	19 SAUER DA
24	POSITIONER CYLINDER “REXROTH”	203651/005
25	VALVE AIR SHUTTLE	214925/005
26	GAUGE PRESSURE 2″ FACE 200 PSI 1/2″NPT	59642/005
27	VALVE FLOW CONTROL PMSI 15-4304	214536/005
28	VALVE CHECK	20476/005
29	HOSE ASSY 1 1/4″ JIC FEMALE 50FT LONG	65579/008
30	HOSE ASSY DRAIN 1″ X 100 FT. LONG	67342/005
31	HOSE ASSY DRAIN CASE 1/2″ X 5000 PSI	200493/006

6. On-site Fault Repair Cases (Real Scenarios)

Below are three real-world on-site fault repair cases, demonstrating how POWER SWIVEL 3.5 parts resolve common operational issues and minimize downtime:

Case 1: Hydraulic Motor Failure During Offshore Drilling

Scenario: A drilling rig offshore experienced sudden loss of swivel rotation, with the hydraulic system showing low pressure. Inspection revealed a failed 210622 Hydraulic Motor (internal bearing damage due to contamination). Solution: Replaced the hydraulic motor with a genuine 210622 part, along with the 84232 Motor Shaft Seal Kit (to prevent future contamination). Outcome: The swivel was back in operation within 4 hours, avoiding 24+ hours of unplanned downtime and $50,000+ in lost productivity.

Case 2: Fluid Leakage from Washpipe Assembly

Scenario: An onshore drilling project reported significant hydraulic fluid leakage from the swivel’s washpipe area. Inspection found worn packing rings (72355 Packing Washpipe) and a damaged 83791 Washpipe. Solution: Replaced the washpipe and packing rings with genuine parts, ensuring proper alignment and sealing. Outcome: Leakage was eliminated, and the swivel operated without issues for 1,200+ operating hours, reducing fluid replacement costs by 40%.

Case 3: Pressure Gauge Malfunction in HPHT Drilling

Scenario: A deep well drilling operation (12,000 feet) experienced inaccurate pressure readings from the 63019 Pressure Gauge (0-600 PSI), leading to concerns about operational safety. Inspection confirmed a faulty gauge sensor. Solution: Replaced the gauge with a genuine 63019 part, calibrated to meet API standards. Outcome: Pressure readings were restored to accuracy, ensuring safe operation and compliance with drilling regulations, avoiding potential equipment damage or safety incidents.

7. FAQ (Frequently Asked Questions)

Question	Answer
Are all parts in the list compatible with the POWER SWIVEL 3.5 model?	Yes, every part listed is 100% compatible with the POWER SWIVEL 3.5 model. All components are engineered to meet the exact dimensional and performance specifications of the swivel, ensuring perfect fit and optimal functionality. Each part undergoes strict compatibility testing before supply.
What is the recommended service life for key components like hydraulic motors and packing sets?	The recommended service life varies by component: Hydraulic Motors (210622) have a service life of 2,500 operating hours; Packing Sets (202979, 72355) have a service life of 1,000 operating hours; O-rings (568-2438, 568-010) should be replaced every 500-750 operating hours or immediately if leakage is detected. Regular maintenance can extend service life by 30%.
How can I ensure that the parts I purchase are genuine and meet industry standards?	All our POWER SWIVEL 3.5 parts are manufactured to comply with API 7K and ISO 9001 standards, with a unique part number (listed in the parts list) for verification. Each part comes with a certificate of conformity (COC) and a 2-year warranty, ensuring authenticity and quality. Avoid non-genuine parts, as they can cause equipment damage and void warranties.

8. Procurement Guide & Call to Action

To ensure your POWER SWIVEL 3.5 operates at peak performance, we recommend procuring genuine parts from our reliable supply chain. Our parts meet the highest industry standards (API 7K, ISO 9001), undergo rigorous quality control testing, and are backed by a 2-year warranty. Whether you need a single component (e.g., O-ring 568-010, Hydraulic Motor 210622) or a complete overhaul kit (e.g., 63118 Pump Overhaul Kit), we can fulfill your requirements with a comprehensive range of compatible parts.

For your drilling operation’s efficiency, safety, and long-term profitability, choose genuine POWER SWIVEL 3.5 parts. Contact us today to discuss your specific part needs, get detailed technical support, and secure your procurement. Our team of drilling equipment experts is ready to assist you in selecting the right parts for your application, ensuring minimal downtime and maximum operational performance.

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